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定制CNC夹头套装 15 20 25 32 | 中国精密制造

开场您的图纸定义零件,我们的机器完成其余工作。我们将每个夹头按照您的精确尺寸加工,并在发货前验证每一个关键特性。无意外,无惊喜。概览: 孔径和锥度公差±0.005 mm。交货期7-15天。无起订量。包含材质证书。规格参数参数数值可选型号15、20、25、32(匹配标准自动车床主轴)材质选项65Mn弹簧钢、20CrMnTi、42CrMo、SUS440C硬度45–52 HRC(热处理后)公差孔径±0.


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开场

您的图纸定义零件,我们的机器完成其余工作。我们将每个夹头按照您的精确尺寸加工,并在发货前验证每一个关键特性。无意外,无惊喜。

概览: 孔径和锥度公差±0.005 mm。交货期7-15天。无起订量。包含材质证书。

规格参数

参数数值
可选型号15、20、25、32(匹配标准自动车床主轴)
材质选项65Mn弹簧钢、20CrMnTi、42CrMo、SUS440C
硬度45–52 HRC(热处理后)
公差孔径±0.005 mm,锥角±0.01 mm
表面粗糙度夹持面Ra 0.4 µm,其余部位Ra 0.8 µm
工艺CNC车削、内圆磨削、线切割开槽
热处理油淬+回火,批次受控
检测100%尺寸检验,5%CMM抽样检测
批量1件至10,000件
交货期样品7天,批量生产15天
起订量无——即使只做一件我们也报价并生产

定制CNC夹头套装 36 46型 精密制造 中国制造

我们使用CNC车床加工外轮廓和孔径,再用内圆磨床加工锥度。开槽采用线切割工艺,确保槽宽一致且无毛刺。每个夹头均带有序列号,实现全程可追溯。

客户向我们发送图纸的三大理由

1. 批次可追溯的质量。 每个热处理批次都有唯一编码。我们针对该编码记录硬度、回火时间和最终检验结果。如果您的产品在现场出现问题,我们可以追溯到确切的批次和日期。这就是有完整文件记录的精益制造。

2. 每批次附检测报告。 我们发运的每个批次都会附带尺寸检测报告,列明孔径、锥角、槽宽和硬度值。报告由我们的QC主管签字并盖章。不是泛泛的"合格证书"——您拿到的是真实数据。

3. 同一工厂完成CNC加工、冲压、弹簧和散热器。 您的夹头不是孤立的零件。如果您的装配件还需要冲压挡圈、夹头螺母用的压缩弹簧或电机驱动用的散热器,我们可以在同一工厂内全部完成。一张采购订单、一个质量标准、一个发货日期。供应商更少,延误更少。

这些零件的应用领域

这些夹头不是标准库存件,而是针对特定自动车床主轴和工件夹持系统定制制造的。典型应用包括:

  • 瑞士型及走心式自动车床 – 在高速车削过程中夹持直径3 mm至32 mm的棒料。
  • 多轴自动车床 – 更换磨损或超差的夹头,恢复生产线的同心度。
  • 二次加工夹具 – 夹持预加工零件进行钻孔、铣削或滚丝。
  • OEM夹头替代 – 当原供应商无法满足您的交期或价格时,我们根据您的样品或图纸进行逆向工程。

汽车、医疗器械和紧固件行业的客户每天都在使用这些夹头。15型和20型适用于较小直径的棒料;25型和32型可承受更重的切削载荷。所有夹头均在热处理后经过磨削,跳动控制在0.01 mm以内。

客户下单前常问的问题

问:起订量是多少? 答:无起订量。一件或一千件我们都做。单价随数量增加而降低,但我们不会强迫您超量采购。许多客户先订购一件样品验证装配,再批量下单。

问:如何确保公差和质量? 答:我们在热处理后对孔径和锥度进行磨削,这是保证±0.005 mm公差的唯一方法。我们用孔径规和锥度环规检查每一件夹头,然后抽取5%在CMM上检测,并将报告随货附上。

问:定制夹头的交货期是多久? 答:样品(1-5件):7天。批量生产(50件以上):15天。如果您需要更快的交期,请告知我们——我们可以分批生产,并将首批零件空运给您。

问:是否提供材质证书? 答:提供。每个批次都附带原材料的钢厂证书和我们自己的热处理报告。记录保存10年。如果您的客户要求完整的可追溯性,我们免费添加。

发送您的图纸

将您的图纸或样品零件发送给我们。我们将在12小时内给出确定报价。我们不猜测——我们测量、计算,然后报价。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

您的定制CNC夹头,中国制造,按您的参数加工,发货前经过验证。无起订量,无最低要求,无借口。

需要其他零件?我们同样在东莞工厂加工定制CNC加工自动车床46型六角孔加长夹头


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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