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定制CNC夹头卡盘 自动车床46型圆棒料

开场您的图纸决定零件形态,我们负责加工。每一件定制CNC夹头卡盘均严格按照您的图纸制造,发货前经三坐标测量机(CMM)验证。无猜测,无偏差。公差:关键直径±0.005 mm交期:原型件7–12个工作日无起订量——一件或一千件均可下单材料:A2、D2、4140、8620,或您指定的牌号表面粗糙度:内孔及锥面Ra 0.4 µm我们是一家位于中国东莞的精密制造工厂,拥有20年CNC车削、铣削和磨削加工经


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开场

您的图纸决定零件形态,我们负责加工。每一件定制CNC夹头卡盘均严格按照您的图纸制造,发货前经三坐标测量机(CMM)验证。无猜测,无偏差。

  • 公差:关键直径±0.005 mm
  • 交期:原型件7–12个工作日
  • 无起订量——一件或一千件均可下单
  • 材料:A2、D2、4140、8620,或您指定的牌号
  • 表面粗糙度:内孔及锥面Ra 0.4 µm

我们是一家位于中国东莞的精密制造工厂,拥有20年CNC车削、铣削和磨削加工经验。您的夹头不是我们的副业,而是我们的核心工艺。

规格参数

参数数值
类型自动车床46型夹头(圆棒料)
可选材料A2工具钢、D2、4140、8620、1215,或客户指定牌号
硬度58–62 HRC(整体淬硬)或60–64 HRC(渗碳淬硬)
公差(内孔)+0.005 / 0 mm
公差(锥面)30°夹角±0.005 mm
表面粗糙度内孔Ra 0.4 µm,外径Ra 0.8 µm
同心度柄部TIR≤0.008 mm
加工工艺CNC车削、内圆磨削、线切割(用于开槽)
批量范围1–50,000件
检测方式内孔及锥面100%尺寸检测;每批附CMM报告
交期1–50件7天,51–500件12天
原产地中国制造(东莞)

定制CNC夹头 30型自动车床圆棒料夹头

所有夹头在粗加工后进行去应力处理,然后一次装夹完成磨削。这保证了内孔与锥面的同心度。我们绝不省略回火工序。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量 每个批次都有独立的热处理炉号和工单号。原材料质保书存档5年。如果您需要追溯零件对应的钢水炉次,我们几分钟内即可完成。

2. 每批附检测报告 每次发货均附带尺寸检测报告,列明内孔直径、锥角、同心度和硬度。不额外收费,无意外情况。

3. 一站式工厂:CNC加工+冲压+弹簧+散热器 您的夹头只是整个组件的一部分。我们在同一厂区内还运营CNC加工、金属冲压、弹簧和散热器生产线。将完整BOM发给我们,我们报整个配套的价格,而不仅仅是夹头。这为您节省运费、物流管理和供应商协调时间。

应用领域

自动车床46型夹头适用于瑞士型及滑动主轴箱车床,用于送进圆棒料。典型应用包括:

  • 医疗器械销钉和骨钉——需要高同心度,夹持棒料时不留压痕
  • 钟表和仪器零件——小直径、高重复精度
  • 汽车燃油喷射器喷嘴——内孔公差保证棒料在加工过程中保持笔直
  • 电子连接器引脚——黄铜或不锈钢棒料,直径1–6 mm
  • 紧固件生产——六角或圆棒料,高循环次数

在每种应用中,夹头都以均匀压力夹持棒料。劣质夹头会导致振纹、零件椭圆或棒料打滑。我们磨削加工的内孔和锥面可彻底消除这些问题。

客户下单前常问的问题

问:起订量是多少? 答:无起订量。我们可先做一件用于原型验证,再按您的批量规模扩展生产。46型夹头刀具为标准配置,因此换型成本低。

问:如何保证公差和品质? 答:我们在一次装夹中完成内孔和锥面的磨削。随后每件产品均使用分辨率0.001 mm的CMM进行检测,检测报告随货附上。如有任何尺寸超差,我们免费返工或更换。

问:定制夹头的交期是多久? 答:1–50件为7个工作日;51–500件为12个工作日。更大批量订单,我们在图纸审核后24小时内确认排期。

问:能否提供材质证明? 答:可以。我们提供A2、D2、4140或任何指定牌号的钢厂质保书,可追溯至批次炉号。

发送您的图纸

将您的PDF或STEP文件发送至我们的邮箱。我们进行可制造性审核,并在12小时内回复正式报价。请注明目标公差、材料和数量,其余交给我们处理。

邮箱: sc@bquq.com WhatsApp: +86 13713157787

精密制造是我们唯一的事业。定制CNC夹头卡盘,中国制造,无起订量——这就是我们的承诺。发送图纸,获取报价。

需要其他零件?我们同样在东莞工厂加工定制CNC自动车床643型圆孔弹簧夹头 | BQUQ


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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