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定制CNC夹头卡盘36型镜面抛光 中国制造

开篇您的图纸定义零件,我们负责制造。每一件定制CNC夹头卡盘均按您的精确几何尺寸加工,并在发货前通过我们自有三坐标测量机(CMM)进行验证。我们不发送未经测量的零件。公差:关键直径±0.005 mm表面光洁度:Ra 0.2 µm镜面抛光交期:原型7–12个工作日无起订量——可订购一件或一千件每批次均附材质证书这是一款36型自动车床夹头卡盘。适配标准36 mm主轴通孔。我们按您的规格加工锥度、槽口和


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开篇

您的图纸定义零件,我们负责制造。每一件定制CNC夹头卡盘均按您的精确几何尺寸加工,并在发货前通过我们自有三坐标测量机(CMM)进行验证。我们不发送未经测量的零件。

  • 公差:关键直径±0.005 mm
  • 表面光洁度:Ra 0.2 µm镜面抛光
  • 交期:原型7–12个工作日
  • 无起订量——可订购一件或一千件
  • 每批次均附材质证书

这是一款36型自动车床夹头卡盘。适配标准36 mm主轴通孔。我们按您的规格加工锥度、槽口和螺纹。我们将夹持面抛光至镜面效果,确保棒料不会产生压痕。

技术参数

参数数值
可选材料20CrMnTi、40Cr、9Cr18、SUS440C、S136
硬度58–62 HRC(渗碳淬火)或48–52 HRC(整体淬火)
加工工艺CNC车削、CNC铣削、慢走丝线切割开槽
锥度精度AT3级或更优,符合ISO 1947标准
同心度≤ 0.005 mm TIR
表面光洁度夹持面Ra 0.2 µm,其余部位Ra 0.4 µm
槽宽公差±0.01 mm
螺纹等级内螺纹6H,外螺纹6g
热处理真空淬火 + 可选深冷处理
检测100%尺寸检验,每批次附CMM报告
批量1至10,000件
交期样品7天,量产15天

定制CNC弹簧夹头 630型自动车床圆孔夹头

我们使用带动力刀塔的CNC车床加工本体。慢走丝线切割开槽,无毛刺。随后研磨锥度并抛光内孔。每只卡盘均有独立序列号,可追溯至对应热处理批次。

客户将图纸交给我们的三大理由

1. 批次可追溯的品质。 每个热处理炉次均有编号。每个加工批次都有独立的检验记录。如果您的生产中出现问题,我们可以调取该序列号对应的完整工艺数据。无需猜测。

2. 每批次附检验报告。 每次发货均附带尺寸报告,列明所有关键特征:锥度角度、同心度、槽宽、硬度。由我们的质检人员签字确认。如需第三方检测,我们可按成本价安排。

3. 同一工厂完成CNC加工 + 冲压 + 弹簧 + 散热器。 您只需发送一套图纸。我们同时处理夹头卡盘、弹簧夹头、冲压垫圈以及主轴驱动用散热器。一张采购订单、一个物流节点、一套质量体系。这就是工程师所期望的精密制造模式——无中间商。

应用领域

  • 瑞士型自动车床 – 小直径零件送料与夹持
  • CNC车削中心 – 六角、方形及圆形棒料夹持
  • 医疗器械制造 – 对表面光洁度要求高且不允许污染的应用场景
  • 钟表与珠宝加工 – 镜面抛光防止贵金属产生微划痕
  • 汽车燃油喷射器部件 – 高频率夹持且保持稳定的同心度
  • 航空航天紧固件 – 必须满足可追溯性和材质证书要求

如果您使用36型主轴,此卡盘可替换磨损或同心度不合格的现有单元。我们可以匹配现有尺寸,或根据您的零件图纸设计全新轮廓。

客户下单前常见问题

问:起订量是多少? 无起订量。我们可加工一件用于样品验证。量产订单从50件起。从第1件到第10,000件,单价相同。

问:如何保证公差和品质? 我们使用校准过的三坐标测量机进行最终检验。每个关键尺寸均被测量并记录。检验报告随货附上。如任何尺寸超出规格,我们免费返工或更换。

问:交期是多久? 标准交期为样品7个工作日,量产15个工作日。紧急订单可将样品交期缩短至5天,需加收10%加急费。

问:是否提供材质证书? 是的。每批次均附原材料钢厂证书。如需热处理证书、硬度检测报告或RoHS/REACH声明,我们随货一并提供。

发送您的图纸

将您的2D或3D文件发送至 sc@bquq.com,并注明目标数量和所需硬度。我们将在12小时内回复正式报价。如有紧急问题,可通过WhatsApp联系 +86 13713157787

我们是一家位于中国东莞、拥有20年历史的工厂。我们在同一厂区内生产定制CNC夹头卡盘、弹簧、冲压件和散热器。发送图纸,获取报价,收到零件。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头 46型三角孔弹簧夹头 | BQUQ


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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