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定制CNC夹头套件 15-52mm | 精密制造 无起订量

开篇我们按照您的图纸精确加工这款圆孔夹头套件。每一件产品在发货前均经过检验,绝无例外。该套件涵盖15毫米至52毫米的孔径范围,专为自动车床和CNC车削中心设计,满足其对重复夹持力和同心度的严苛要求。概览: 内孔公差±0.005mm,表面粗糙度Ra 0.4,交货期10-15个工作日,无起订量。一件或一千件,工艺完全相同。您提供图纸,其余交给我们。技术规格参数数值可选材料AISI 4140、8620或


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开篇

我们按照您的图纸精确加工这款圆孔夹头套件。每一件产品在发货前均经过检验,绝无例外。

该套件涵盖15毫米至52毫米的孔径范围,专为自动车床和CNC车削中心设计,满足其对重复夹持力和同心度的严苛要求。

概览: 内孔公差±0.005mm,表面粗糙度Ra 0.4,交货期10-15个工作日,无起订量。一件或一千件,工艺完全相同。

您提供图纸,其余交给我们。

技术规格

参数数值
可选材料AISI 4140、8620或65Mn弹簧钢(按您的规格)
硬度40-45 HRC(芯部),58-62 HRC(夹持面,局部)
孔径范围15毫米至52毫米(按您的图纸递增)
公差内孔±0.005mm,外径和长度±0.01mm
同心度内孔与锥面之间≤0.008mm TIR
表面粗糙度内孔Ra 0.4,外锥面Ra 0.8
加工工艺CNC车削、内圆磨削、线切割开槽
热处理渗碳或感应淬火,然后回火
检验100%尺寸检测,每批次附CMM报告
批量接受1至5,000件
交货期标准合金材料10-15个工作日
原产地中国制造,东莞工厂

定制CNC夹头卡盘 自动车床42方孔弹簧夹头

所有夹头均由实心棒料加工而成,不使用铸件或毛坯。这确保了稳定的晶粒结构和可预测的磨损寿命。

客户向我们发送图纸的三个理由

1. 批次可追溯的质量 每个炉号均有记录,每批次分配唯一工单号。如需追溯至钢厂原材料,我们提供材质证明书。这对于审核频繁的航空航天、医疗和汽车生产线至关重要。

2. 每批次附检验报告 每次发货均附带尺寸报告,列明内孔直径、外径、锥角、同心度和表面粗糙度。我们使用经ISO标准校准的CMM和三坐标测量仪进行检测。没有猜测,没有“请放心”——您直接看到数据。

3. 同一工厂完成CNC加工、冲压、弹簧和散热器制造 夹头套件并非您采购的唯一零件。我们还在同一厂区内运营CNC加工、金属冲压、弹簧卷制和散热器制造生产线。这意味着您可以整合供应商——一张采购订单、一套质量体系、一个发货点。更少麻烦,更低物流成本。

这些零件的应用场景

这款定制CNC夹头套件并非标准库存品,而是针对特定机床和加工任务定制。

  • 瑞士型纵切车床 — 夹持15毫米至52毫米棒料,加工细长零件。常见于医疗器械和制表行业。
  • 多轴自动车床 — 大批量生产黄铜接头、钢销和铝制连接器。夹头套件确保稳定的循环时间。
  • 带棒料送料机的CNC车削中心 — 适用于无人值守的夜间加工。稳定的夹持力防止零件滑动和刀具振颤。
  • 二次加工 — 夹持预加工毛坯进行钻孔、拉削或滚丝。圆孔夹持外径且不损伤零件表面。

如果您使用上述任何设备,您知道劣质夹头会毁掉您的公差。我们的套件在热处理后进行磨削加工,而非仅车削。这就是能用一周的夹头与能用一年的夹头之间的区别。

客户下单前常见问题

问:有最低起订量吗? 答:没有。我们接受单件打样或整套量产。单价随数量递减,但工艺完全相同。标准合金材料无起订量、无设置费。

问:如何保证公差和同心度? 答:我们在热处理后磨削内孔和锥面,然后对每件夹头进行CMM检测。检验报告显示实际测量值,而非标称值。任何超差夹头均不予发货。

问:定制套件的交货期是多久? 答:4140或8620等标准合金材料需要10-15个工作日。如需加急服务,我们可报价5-7天,需额外收费。我们不会承诺无法实现的交期。

问:能否提供材质证明和热处理报告? 答:可以。每批次均附带原材料钢厂证明和显示硬度值的热处理报告。可根据要求提供第三方检测。

发送您的图纸

不要再猜测标准夹头是否适合您的机床。将您的图纸发送给我们,我们将为您报价一套匹配您主轴、棒料和公差要求的定制CNC夹头套件。

我们在12小时内回复正式报价。无隐藏成本,无模糊承诺。

将您的PDF或STEP文件发送至 sc@bquq.com WhatsApp:+86 13713157787

精密制造,中国制造,无起订量。您的图纸,我们的机床,可验证的结果。

需要其他零件?我们同样在东莞工厂加工定制CNC加工自动车床52型六角孔弹簧夹头


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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