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定制CNC夹头 自动车床60型圆孔夹头

开篇您的图纸决定零件规格,我们负责加工。每一件定制CNC夹头均严格按照您的尺寸制造,发货前附完整检验报告,让您的来料质检无忧。公差:孔径及锥度 ±0.005 mm交期:打样 15–20 个工作日无起订量:一件或一千件均可下单材质:20CrMnTi 或 65Mn,渗碳淬火至 HRC 58–62中国制造,全球发货,全程可追溯技术参数参数数值类型自动车床60型圆孔夹头孔径范围Ø3 mm – Ø60 mm


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开篇

您的图纸决定零件规格,我们负责加工。每一件定制CNC夹头均严格按照您的尺寸制造,发货前附完整检验报告,让您的来料质检无忧。

  • 公差:孔径及锥度 ±0.005 mm
  • 交期:打样 15–20 个工作日
  • 无起订量:一件或一千件均可下单
  • 材质:20CrMnTi 或 65Mn,渗碳淬火至 HRC 58–62
  • 中国制造,全球发货,全程可追溯

技术参数

参数数值
类型自动车床60型圆孔夹头
孔径范围Ø3 mm – Ø60 mm(按图纸定制)
外径Ø60 mm(标准),最大可定制至 Ø80 mm
锥角30° 或 45°(按您的规格)
可选材质20CrMnTi、65Mn、9SiCr 或同等材料
硬度表面渗碳淬火 HRC 58–62,芯部 HRC 35–45
表面粗糙度孔径及锥面 Ra 0.4 µm
公差关键直径 ±0.005 mm
同心度≤0.008 mm TIR
加工工艺CNC车削、内圆磨削、线切割开槽
热处理渗碳或感应淬火,后回火处理
检验100%尺寸检测,每批次硬度测试
批量1–10,000 件,无起订量
交期样品 15 天,批量生产 25 天
包装防锈油处理、独立泡沫包装、出口纸箱

我们在自有CNC车床和磨床上加工60型夹头。孔径在热处理后进行磨削,以确保 ±0.005 mm 公差。槽口采用线切割加工,边缘光洁、弹力均匀。每件夹头出厂前均通过标准量规检测。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每批次均配有唯一炉号和批号。您可追溯材料证书、热处理记录和检验数据,精确到生产该零件的具体班次。无混料,无猜测。

2. 每批次检验报告。 每批次均附尺寸检验报告,而非仅提供样品检测。我们按全检或AQL抽样方案测量孔径、锥角、同心度和硬度。报告由我司质检工程师签字,随货发出。

3. 同一工厂完成CNC加工+冲压+弹簧+散热器。 夹头只是您所需的一个零件。也许您还需要弹簧、冲压保持架或主轴电机散热器。我们可在同一工厂内全部完成。一张采购订单、一套质量体系、一个交货日期,为您节省时间和运费。

应用领域

60型圆孔夹头是自动车床和走心式机床的主力配件。典型应用包括:

  • 小轴类大批量车削 – 销钉、滚子、气门杆等需要快速夹紧循环的零件
  • 棒料送料作业 – 夹持 Ø3 mm 至 Ø60 mm 圆棒料,实现连续加工
  • 二次加工 – 对已车削零件进行钻孔、铰孔或攻丝,同心度需保持在 0.01 mm 以内
  • 汽车零部件 – 喷油器体、制动接头、传感器壳体
  • 医疗器械零件 – 骨钉和手术销钉,对表面光洁度和重复精度要求极高
  • 电气连接器 – 黄铜或铜触点高速主轴加工,要求夹持时不损伤表面

圆孔设计确保护套与工件全周接触,减少薄壁零件变形,对淬硬材料夹持更牢固。当您需要为自动车床配备可靠、稳定的夹紧方案时,这是正确的选择。

客户常见问题

问:是否有最低起订量? 答:无起订量。我们接受单件打样订单,也可扩展至批量生产。单价随数量递减,从小批量起步无需额外费用。

问:孔径和锥度能达到什么公差? 答:孔径公差 ±0.005 mm,锥角公差 ±0.01 mm。孔径与外锥的同心度保持在 0.008 mm TIR 以内。每件夹头出厂前均使用标准量规验证。

问:标准交期是多久? 答:打样 15 个工作日发货。100–1000 件批量生产需 25 个工作日。急单可加急至 10 天,收取 10% 加急费。收到您的图纸后,我们会确认具体交期。

问:是否提供材料证书和热处理报告? 答:是的。每批次均附材料证书(EN 10204 3.1)、含硬度数值的热处理报告及尺寸检验报告。以上文件随每批货物免费提供。

发送您的图纸

我们将在 12 小时内报价。请将您的 2D 或 3D 文件、材料规格和数量发送给我们。我们将回复明确的价格、确认的交期以及针对您零件的技术评审。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

精密制造是我们的日常工作。您的定制CNC夹头也不例外。发送图纸,体验不同。

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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