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定制CNC夹头卡盘46型淬火夹头 | 中国精密制造

开篇您的图纸决定零件规格,我们负责加工。每一件淬火夹头均按您的精确尺寸制造,发货前附完整检验报告。您的来料质检不会遇到意外。概览: 孔径及锥度公差±0.005 mm,表面粗糙度Ra 0.4,交期10-15个工作日,无起订量。一件或一千件,工艺控制完全相同。我们是BQUQ,一家位于中国东莞的精密制造工厂。CNC加工、金属冲压、弹簧及散热片,二十年经验集于一厂。您的定制CNC夹头卡盘不是我们的副业,而


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开篇

您的图纸决定零件规格,我们负责加工。每一件淬火夹头均按您的精确尺寸制造,发货前附完整检验报告。您的来料质检不会遇到意外。

概览: 孔径及锥度公差±0.005 mm,表面粗糙度Ra 0.4,交期10-15个工作日,无起订量。一件或一千件,工艺控制完全相同。

我们是BQUQ,一家位于中国东莞的精密制造工厂。CNC加工、金属冲压、弹簧及散热片,二十年经验集于一厂。您的定制CNC夹头卡盘不是我们的副业,而是核心产线。

技术规格

参数数值
材料合金钢20CrMnTi、40Cr或9SiCr(按您的规格)
硬度淬火回火至HRC 58-62
渗碳层深度0.3-0.8 mm(如指定可控制渗碳)
孔径公差±0.005 mm
锥角公差±0.01°
表面光洁度孔径及锥面Ra 0.4,其余部位Ra 0.8
同心度≤0.005 mm TIR
圆棒夹持范围2 mm至46 mm(46型)
适用设备CNC走心式车床、五轴加工中心、外圆磨床
工艺车削、铣削、磨削、热处理、最终研磨
检验100%尺寸检测,每批次附CMM报告
批量1件至100,000件,无起订量
交期样品10-15个工作日,批量生产20-25个工作日

定制CNC夹头卡盘 自动车床25型三角棒料夹头

每件夹头均在热处理后进行磨削加工。我们绝不省略研磨工序。发货前,锥面座与标准量规进行配磨校验。

客户选择将图纸发给我们加工的三大理由

1. 批次可追溯的质量。 每个批次均配有炉号、工艺卡及最终检验记录。如果您的产线出现问题,我们可以追溯到具体的热处理循环和砂轮参数。您无需猜测。

2. 每批次附检验报告。 您将收到包含实际测量值的尺寸报告,而非仅盖合格章。孔径、锥角、同心度、硬度——全部记录在案。您的质检部门可将我们的数据与自测结果进行比对。

3. 一厂完成CNC + 冲压 + 弹簧 + 散热片。 您的夹头卡盘通常是更大装配体的一部分。我们加工夹头、冲压挡圈、卷制弹簧、切削散热片。一张采购订单,一个责任方,无需多方供应商协调。

应用领域

46型淬火夹头是自动车床和CNC车削中心使用的工件夹持元件,在高速加工过程中夹持圆棒料。典型应用包括:

  • 走心式自动车床夹持2-20 mm棒料,加工医疗螺钉、牙科种植体和钟表零件。
  • 多轴自动车床夹持20-46 mm棒料,加工汽车喷油嘴、液压接头和轴承套圈。
  • CNC车床主轴,适用于需要快速更换棒料直径的加工车间。
  • 二次加工工序,需要磨削夹头夹持成品零件且不留下夹痕。

淬火表面可抵抗易切削钢和铝合金等磨蚀性材料造成的磨损。磨削内孔可在数千次循环中保持夹持力。如果您的机床使用46型夹头,本产品适配标准锥度和螺纹。

客户下单前常见问题

问:起订量是多少? 答:无起订量。我们可以制作一件样品供您试配,也可以生产10,000件批量供货。工艺完全相同。您只需为零件本身付费,无需承担最低起订量的设置费用。

问:如何保证公差和质量? 答:我们磨削至±0.005 mm精度,并使用三坐标测量机进行验证。每个批次附完整检验报告。如有任何尺寸超差,我们会在发货前返工或报废。您收到的全部是合格零件。

问:交期多长? 答:图纸确认后,样品交期10-15个工作日。1,000件批量生产需20-25个工作日。热处理是耗时最长的工序,我们将其与粗加工并行排产。

问:能否提供材质证明? 答:可以。我们提供原材料钢厂质保书、含硬度曲线的热处理报告,以及我们自己的尺寸检验报告。所有文件均为英文PDF格式。

发送您的图纸

请将您的2D图纸或3D模型发送给我们。我们将审核材料、公差及热处理要求。12小时内给您确定的报价,而非区间报价。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

我们是中国东莞的精密制造工厂,中间无贸易公司。您的定制CNC夹头卡盘在我们自有工厂内完成加工、淬硬、磨削和检验。中国制造,质量可追溯,欢迎审核。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头 25型自动车床圆棒料夹头


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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