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定制CNC夹头 25型自动车床圆棒料夹头

开篇我们按照您的图纸加工25型夹头,而非照搬目录产品。每个尺寸在发货前均经过验证。您提供图纸,其余交给我们。概览: 内孔及锥度公差±0.005 mm,交期7–10个工作日,无起订量。一件或一千件,工艺相同。这是用于自动车床加工圆棒料的精密制造零件,非库存品。我们根据您的主轴鼻端、棒料直径及材料定制加工。技术规格参数数值可选材料20CrMnTi、40Cr、65Mn,或按您的图纸硬化处理渗碳淬火至HR


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开篇

我们按照您的图纸加工25型夹头,而非照搬目录产品。每个尺寸在发货前均经过验证。您提供图纸,其余交给我们。

概览: 内孔及锥度公差±0.005 mm,交期7–10个工作日,无起订量。一件或一千件,工艺相同。

这是用于自动车床加工圆棒料的精密制造零件,非库存品。我们根据您的主轴鼻端、棒料直径及材料定制加工。

技术规格

参数数值
可选材料20CrMnTi、40Cr、65Mn,或按您的图纸
硬化处理渗碳淬火至HRC 58–62,渗碳层深度0.8–1.2 mm
内孔公差±0.005 mm(圆棒料夹持范围)
锥角公差±0.002°(符合AT3或更高等级)
开槽宽度0.3–0.5 mm,EDM线切割,无毛刺
表面粗糙度内孔及锥面Ra 0.4 µm,其余部位Ra 0.8 µm
加工工艺CNC车削、内圆磨削、EDM开槽
检验100%尺寸检测,每批锥度规检测
批量1–10,000件,无起订量
交期标准尺寸7–10个工作日,复杂图纸15天
原产地中国制造,东莞工厂

定制CNC加工自动车床36型外螺纹加长夹头

我们使用CNC车床加工外轮廓,再用内圆磨床精磨内孔及锥面。开槽采用线切割EDM加工以避免变形。硬化处理在真空炉中进行,将变形量控制在0.02 mm以内。

买家选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每批产品均有炉号和工单号。如果六个月后出现问题,我们可以追溯钢材、热处理工艺及操作人员。无需猜测。

2. 每批附带检验报告。 每次发货均附带尺寸检测报告,列明内孔直径、锥角、硬度及表面粗糙度。您无需在到货后重新测量所有项目,我们在包装前已完成检测。

3. 一家工厂完成CNC加工+冲压+弹簧+散热器。 夹头并非您唯一需要的零件。如果您的组件还需要弹簧、冲压支架或散热器,我们可在同一厂区内完成夹头加工及其他零件制造。一张采购订单、一个质量标准、一个交货日期。

这些零件的应用场景

我们的定制CNC夹头用于自动车床(走心式和走刀式)夹持圆棒料。典型应用包括:

  • 医疗器械制造: 夹持不锈钢棒料加工骨钉和手术针。内孔公差至关重要,因为零件壁厚较薄。
  • 电子连接器: 加工黄铜或铜棒料制造端子引脚。夹头必须夹持牢固且不损伤表面光洁度。
  • 汽车燃油喷射器: 加工喷嘴体的圆棒料。锥度精度确保跳动量控制在0.01 mm以内。
  • 紧固件生产: 大批量螺丝和螺栓毛坯。淬硬夹头在两次修磨之间使用寿命更长。
  • 钟表及仪器零件: 小直径棒料,1–5 mm。开槽几何形状必须一致,以避免棒料回退。

如果您在自动车床上加工圆棒料,您就是潜在用户。夹头是主轴与材料之间的接口,绝非节省成本之处。

买家下单前的常见问题

问:有最小起订量吗? 答:没有。我们为原型制作单件,为批量生产制作数千件。单价随数量下降,但装夹质量完全相同。

问:内孔和锥度能达到什么公差? 答:内孔公差±0.005 mm,锥角公差±0.002°。我们使用校准过的锥度规和气动量仪进行验证。如果您的图纸要求更严,请发送给我们,我们会在报价前告知是否可行。

问:典型交期是多久? 答:标准25型夹头为7–10个工作日。特殊硬化处理或特殊材料的复杂图纸需15天。我们通过DHL或FedEx门到门发货。

问:是否提供材质证明? 答:提供。我们随货附送钢材原厂质保书、热处理报告及完整尺寸检测报告,全部免费。

发送您的图纸

请将您的25型夹头图纸发送给我们。我们将在12小时内给出确定报价。无模糊估算,无隐藏费用。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

我们是中国东莞的一家精密制造工厂,拥有20年CNC加工经验。我们制造定制CNC夹头,无起订量,每件产品发货前均经过验证。您的图纸就是起点,请发送给我们。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头卡盘36型镜面抛光 中国制造


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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