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定制CNC加工自动车床36型三角孔弹簧夹头

概述我们根据您的精确图纸加工这款36型三角孔弹簧夹头。不是库存件,不是目录件。我们在发货前对每一件进行切割、热处理、磨削和检验。您收到的夹头能精准夹持工件,跳动控制在0.005mm以内,且批次间重复性稳定。核心参数: 孔径及锥度公差±0.005mm,表面粗糙度Ra 0.4,交期7–12个工作日,无最小起订量,含材质证书。这是一款定制CNC夹头卡盘,中国制造,适用于走心式及自动车床的生产工况。技术规


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概述

我们根据您的精确图纸加工这款36型三角孔弹簧夹头。不是库存件,不是目录件。我们在发货前对每一件进行切割、热处理、磨削和检验。您收到的夹头能精准夹持工件,跳动控制在0.005mm以内,且批次间重复性稳定。

核心参数: 孔径及锥度公差±0.005mm,表面粗糙度Ra 0.4,交期7–12个工作日,无最小起订量,含材质证书。这是一款定制CNC夹头卡盘,中国制造,适用于走心式及自动车床的生产工况。

技术规格

参数数值
可选材质65Mn弹簧钢、60Si2MnA、9SiCr,或按您的图纸
硬度HRC 45–52(弹簧回火),HRC 58–62(耐磨选项)
孔形三角(三点式),36型锥度按DIN 6343或您的规格
公差孔径±0.005mm,外锥±0.01mm
表面粗糙度孔径及锥度Ra 0.4,其余部位Ra 1.6
跳动(TIR)鼻端≤0.005mm,距鼻端50mm处≤0.01mm
工艺CNC车削、热处理、无心磨削、槽部电火花加工
检验100%尺寸检测、批次硬度测试、跳动检测报告
批量1件至10,000件,无最小起订量
交期打样7个工作日,批量生产12个工作日
包装防锈油、独立泡沫槽、出口纸箱

定制CNC弹簧夹头 20型自动车床圆棒料夹持

客户将图纸交给我们的三大理由

1. 批次可追溯的品质。 每个批次都有独立炉号。我们记录来料材质、热处理炉批记录及最终磨削尺寸。如果您的产线上出现问题,我们可以精确追溯到对应的炉次和工艺环节。无需猜测。

2. 每批附带检验报告。 您无需主动索取。每批出货均包含尺寸检测报告、硬度证书及抽样单位的跳动测量数据。关键订单另附完整的三坐标测量报告。我们的质检团队在零件出厂前签字确认。

3. 同一工厂完成CNC加工+冲压+弹簧+散热器。 您的夹头卡盘不是孤立的零件。如果您的组件需要弹簧、冲压保持架或主轴驱动散热器,我们可在同一厂区内完成。一张采购订单、一套质量体系、一个交货日期。供应商更少、延误更少、借口更少。

应用场景

36型三角孔夹头是自动车床和走心式机床的标准配置,适用于送进圆棒、六角棒或方棒料。三角孔在三点上均匀收缩,夹持六角或方料时不会损伤棱角。典型应用包括:

  • 走心式CNC车床:用于医疗螺钉、牙科种植体和手表销钉。
  • 多轴自动车床:用于黄铜接头、阀芯和电气端子。
  • 预加工零件的二次加工:需要柔和且重复性好的夹持。
  • 高速车削:对跳动控制要求严格的易切削钢和铝材。

如果您的图纸要求特殊孔形、不同锥角或加长鼻端,我们可调整工装。我们曾在同一周内加工过0.8mm销钉料和32mm六角棒的夹头。

客户下单前的常见问题

问:最小起订量是多少? 答:无最小起订量。打样做1件,批量生产做1万件都可以。单价随数量递减,但品质标准不变。

问:如何控制公差和跳动? 答:我们在热处理后使用CNC无心磨床磨削孔径和锥度。每支夹头均用校准塞规和测试心轴上的千分表检测。鼻端跳动≤0.005mm。检测报告随货附上。

问:交期多久? 答:打样7个工作日发货。100–500件的批量订单12个工作日发货。更大订单按协议排期,但我们会预留产能应对紧急需求。

问:是否提供材质证书? 答:提供。每批均附原材料钢厂证书及热处理炉的硬度报告。如需完整的可追溯性文件包,我们免费附加。

发送您的图纸

将PDF或STEP文件发送至 sc@bquq.com。如已知材质、硬度和数量请一并注明。如不确定,我们将根据您的棒料和主轴转速推荐合适的材料牌号。

您将在12小时内收到正式报价。不是估算价,而是包含公差、交期和运输条款的固定价格。

紧急询价请通过WhatsApp联系我们:+86 13713157787

精密制造是我们唯一的事业。我们在东莞运营CNC产线、冲压设备、弹簧卷绕机和散热器生产线已有20年。发送图纸,我们来制造夹头。

需要其他零件?我们同样在东莞工厂加工定制CNC加工自动车床夹头套装 34 36 38 40系列 | BQUQ


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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