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定制CNC夹头卡盘 自动车床36型 加长圆孔型

开篇将您的图纸发送给我们,为您定制自动车床36型加长圆孔夹头卡盘。我们按照您的精确尺寸加工,而非基于库存近似值。每件产品在发货前均经过同心度和孔径公差验证。您获得的零件将完美适配您的主轴并可靠夹持工件。概览: 孔径和锥度公差±0.005 mm,表面粗糙度Ra 0.4,交期15个工作日,无起订量。一件或一千件,同样的制程管控。规格参数参数数值可选材料20CrMnTi(渗碳淬火)、40Cr(调质)、9


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开篇

将您的图纸发送给我们,为您定制自动车床36型加长圆孔夹头卡盘。我们按照您的精确尺寸加工,而非基于库存近似值。每件产品在发货前均经过同心度和孔径公差验证。您获得的零件将完美适配您的主轴并可靠夹持工件。

概览: 孔径和锥度公差±0.005 mm,表面粗糙度Ra 0.4,交期15个工作日,无起订量。一件或一千件,同样的制程管控。

规格参数

参数数值
可选材料20CrMnTi(渗碳淬火)、40Cr(调质)、9SiCr,或按您的图纸要求
硬度58–62 HRC(渗碳层深度0.8–1.2 mm)或40–45 HRC(整体淬硬)
孔径类型圆孔,按图纸加长(标准长径比最高3:1)
同心度(TIR)孔径与锥度之间≤ 0.008 mm
锥度精度AT3或更优,符合DIN 55026 / ISO 702-3标准
表面粗糙度孔径和锥度Ra 0.4,外表面Ra 0.8
加工工艺CNC车削、内圆磨削、最终孔径采用坐标磨削
检测方式100%全检,CMM三维测量尺寸,气动量仪检测孔径
批量范围1至5,000件,无起订量
交期打样15个工作日,批量生产20–25天
标识激光打标零件号、批次号、日期码

定制CNC加工自动车床15型六角孔弹簧夹头

我们采用CNC车削加工毛坯,然后进行热处理,最后精磨。加长圆孔与锥度在一次装夹中完成磨削,以确保同心度。无手工研磨,无经验猜测。

客户向我们发送图纸的三大理由

1. 批次可追溯质量。 每个批次均配有独立的热处理炉号和制程卡。如需将零件追溯至原材料炉批,我们保有完整记录。这对航空航天、汽车安全及医疗器械应用至关重要。

2. 每批附带检测报告。 您将收到包含实际测量值的尺寸报告,而非仅标注合格/不合格。我们提供孔径、锥角及跳动的CMM检测数据。如需材质证明,我们可从钢厂供应商处提供。

3. 同一工厂覆盖多种工艺。 我们在同一厂区内同时运营CNC机加工、金属冲压、弹簧及散热器生产线。如果您的夹头卡盘组件需要弹簧推料器、冲压保持架或热测试治具用散热器,只需发送一套图纸给我们。一个供应商,一套质量体系,一张发票。

这些零件的应用领域

自动车床36型加长圆孔夹头卡盘适用于高速自动车床(走心式和凸轮式)。典型应用包括:

  • 钟表及珠宝制造: 夹持齿轮毛坯和微型轴类零件,跳动量低于0.01 mm。
  • 医疗器械加工: 导丝、骨螺钉和牙科种植体组件,对表面粗糙度和同心度要求极高。
  • 电子连接器: 高频连接器用精密黄铜和铜引脚,孔径圆度影响信号完整性。
  • 汽车燃油喷射器: 针阀阀体和喷嘴毛坯,细长零件需要加长夹持长度。
  • 航空航天紧固件: 钛合金和Inconel合金螺栓,卡盘须刚性夹持且不损伤工件表面。

加长圆孔设计使您无需单独的导向衬套即可夹持更长工件。这减少了装夹时间,并提高了高长径比零件的重复定位精度。

客户下单前常见问题

问:你们的起订量是多少? 答:无起订量。我们可以制作一件供您试配的样品,也可以承接5,000件的批量订单。单价随数量递减,但首件始终以同样严格的标准进行检验。

问:你们如何控制公差和质量? 答:我们在一次装夹中完成孔径和锥度的磨削。最终检测采用CMM测量几何精度,气动量仪检测孔径尺寸。每件产品逐一检验,而非抽检。每批货物随附一份检测报告副本。

问:定制夹头卡盘的交期是多久? 答:图纸确认后,样品交期为15个工作日。批量生产需20–25天,视数量和热处理周期而定。紧急停机情况下可加急至10天,视设备可用性而定。

问:你们能提供材质证明吗? 答:可以。我们提供原材料钢厂质保书、热处理报告和硬度测试结果。所有证书均可追溯至零件上激光打标的批次号。

发送您的图纸

将您的图纸发送至 sc@bquq.com,或通过WhatsApp联系 +86 13713157787。我们将在12小时内回复正式报价——包括价格、交期以及对您公差的工艺评审。如果您的图纸含有较紧的孔径或特殊锥度,我们会在报价前提出,而非报价后。

精密制造,中国出品,无起订量,无意外。立即发送您的图纸。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头卡盘 自动车床42方孔弹簧夹头


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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