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定制CNC夹头卡盘自动车床36型后螺纹特写 | BQUQ

开篇这是CNC加工自动车床36型后螺纹夹头的特写图。该产品按您的图纸定制,而非库存现货。我们在发货前对每个尺寸进行验证。公差:关键直径±0.005 mm交期:打样7–12天,批量生产15–20天无起订量——一件或一万件均可下单材质:20CrMnTi或42CrMo,渗碳淬火至HRC 58–62您提供图纸,我们加工夹头。您得到的零件将完美匹配主轴并保证工件同心度。规格参数参数数值可选材质20CrMnT


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开篇

这是CNC加工自动车床36型后螺纹夹头的特写图。该产品按您的图纸定制,而非库存现货。我们在发货前对每个尺寸进行验证。

  • 公差:关键直径±0.005 mm
  • 交期:打样7–12天,批量生产15–20天
  • 无起订量——一件或一万件均可下单
  • 材质:20CrMnTi或42CrMo,渗碳淬火至HRC 58–62

您提供图纸,我们加工夹头。您得到的零件将完美匹配主轴并保证工件同心度。

规格参数

参数数值
可选材质20CrMnTi、42CrMo、65Mn、SUS440C
硬度HRC 58–62(渗碳淬火)或HRC 40–45(整体淬火)
公差内孔及螺纹中径±0.005 mm
表面粗糙度锥面Ra 0.4 µm,螺纹侧面Ra 0.8 µm
螺纹类型后螺纹,公制或英制,6H/6g级
开槽电火花线切割,槽宽0.3 mm,3槽或6槽
加工设备Citizen L32、Tsugami B020、Star SR-32,以及五轴CNC
检测CMM全尺寸报告、螺纹塞规、锥度规
批量1至50,000件
交期1–50件7天,500件以上15天
产地中国制造,东莞工厂

定制CNC夹头卡盘自动车床36型俯视图精密制造中国制造

我们在CNC车床上加工后螺纹,然后在外圆磨床上磨削锥面及内孔。槽采用电火花线切割以避免毛刺。每支夹头均有独立编号,并与对应检测报告匹配。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量管理 每个炉批号均单独区分。我们记录材料炉批号、热处理曲线及最终检测数据。如果您的装配线上出现问题,我们可以精确追溯至对应的炉次和加工循环。无需猜测。

2. 每批次附检测报告 您将获得包含CMM坐标、螺纹中径读数、硬度值及锥角测量数据的PDF报告。我们不会在无数据的情况下发货。我们的QC团队对每批次签字确认,并保留记录5年。

3. 同一工厂完成CNC加工+冲压+弹簧+散热器 您的夹头卡盘可能需要用于闭合机构的弹簧、冲压挡圈,或用于高速主轴的散热器。我们全部在厂内完成。您只需对接一位工程师、一张发票、一个发货点。供应商更少,延误更少。

这些零件的应用领域

这款36型后螺纹夹头常见于瑞士型及滑动主轴箱自动车床。典型应用包括:

  • 医疗器械加工 – 夹持小型钛螺钉和骨钉,要求跳动量控制在0.01 mm以内
  • 钟表与珠宝 – 车削小齿轮、摆轴和表圈,要求镜面光洁度
  • 电子连接器 – 加工用于高频连接器的黄铜和铍铜引脚
  • 汽车燃油喷射器 – 精密车削过程中夹持针阀和喷嘴体
  • 航空航天紧固件 – 用Inconel或17-4PH加工小型螺纹螺栓和螺纹衬套

后螺纹设计使夹头可被拉入拉管中。与推式夹头相比,这提供了更高的夹紧力和更好的同心度。当主轴转速超过8,000 RPM时,这是正确的选择。

客户下单前常问的问题

问:你们的起订量是多少? 答:无起订量。打样做一件,批量做一万件都可以。单价在100件、500件和1,000件时逐级递减。首件的工装和调试费用单独报价。

问:你们如何保证公差和质量? 答:我们在同一装夹下磨削锥面和内孔,确保同心度控制在0.005 mm以内。每支夹头均使用螺纹塞规和锥度规检测。每批出货均附CMM报告。如果零件在您的来料检验中不合格,我们免费更换。

问:定制CNC夹头卡盘的交期是多久? 答:打样(1–10件):7天。批量(100–1,000件):15天。更大订单:20–25天。如果遇到产线停机情况,我们可以3天内加急交付单件。

问:你们提供材质证明吗? 答:提供。我们提供原材料钢厂质保书、热处理报告,以及RoHS/REACH声明(如需)。对于航空航天或医疗零件,我们可提供完整的可追溯性文件。

发送您的图纸

将您的2D图纸或3D模型发送给我们。我们将审核公差,如果您不确定材质,我们会提供建议,并在12小时内给出正式报价。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

无起订量。无最低订单费。只需一份精准的定制CNC夹头卡盘报价,中国制造,发货前全检。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头套装 36 46型 精密制造 中国制造


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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