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定制CNC夹头 自动车床40型圆孔夹头 | BQUQ

开篇您的图纸将成为成品CNC夹头,发货前经过全面验证。我们在自有三坐标测量机上检查每一个关键尺寸,而非抽检。若与您的图纸不符,绝不发货。同心度:≤ 0.005 mm硬度:HRC 58–62交期:标准尺寸7–12天无起订量——一件或一千件均可每批随附材质证明这是一款适用于自动车床的40型圆孔弹簧夹头。根据您的内孔轮廓,可夹持Ø1 mm至Ø40 mm的棒料。我们严格按照您的图纸加工,包括您的公差、您的


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开篇

您的图纸将成为成品CNC夹头,发货前经过全面验证。我们在自有三坐标测量机上检查每一个关键尺寸,而非抽检。若与您的图纸不符,绝不发货。

  • 同心度:≤ 0.005 mm
  • 硬度:HRC 58–62
  • 交期:标准尺寸7–12天
  • 无起订量——一件或一千件均可
  • 每批随附材质证明

这是一款适用于自动车床的40型圆孔弹簧夹头。根据您的内孔轮廓,可夹持Ø1 mm至Ø40 mm的棒料。我们严格按照您的图纸加工,包括您的公差、您的材料牌号、您的表面光洁度。

规格参数

参数数值
可选材料65Mn、60Si2MnA、9SiCr、GCr15、SUS440C、12L14
硬度HRC 50–62(按客户指定)
同心度(TIR)≤ 0.005 mm
圆孔直径范围Ø1.0 mm – Ø40.0 mm
开槽宽度0.3 mm – 1.5 mm,按图纸
表面光洁度内孔Ra 0.4 µm,外径Ra 0.8 µm
加工工艺CNC车削、CNC铣削、线切割开槽、热处理、磨削
热处理油淬+回火,或真空淬火
检测100%尺寸检验,每批附CMM报告
批量1 – 10,000件
交期原型7天,量产12天
原产地中国制造,东莞工厂

定制CNC夹头 自动车床60型圆孔夹头

我们在厂内使用Citizen和Star自动车床运行测试。这意味着我们会在与您所用相同类型的机床上测试夹头。到货后绝无意外。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每只夹头都有唯一的批次号。我们记录原材料炉号、热处理炉批记录和最终检验数据。即使六个月后出现问题,我们也能追溯到具体的钢材熔炼批次。

2. 每批附检验报告。 每次发货均附带尺寸报告,列明内孔直径、锥角、槽宽、硬度和同心度。我们使用蔡司三坐标测量机和三丰硬度计。报告由我们的QC工程师签字,而非机器自动生成。

3. 一家工厂完成CNC加工+冲压+弹簧+散热器。 您只需发送一套图纸。我们负责夹头、内部弹簧、冲压固定板以及主轴驱动散热器。一张采购订单、一份装运单据、一套质量标准。这将减少您至少30%的供应商管理时间。

这些零件的应用场景

我们的40型圆孔弹簧夹头应用于:

  • 瑞士型自动车床 – 夹持Ø3–Ø20 mm棒料,用于医用螺丝植入物、手表齿轮轴和连接器插针。
  • CNC车削中心 – 轴端、阀杆和液压接头的二次夹持。
  • 自动螺丝机 – 黄铜和铝零件的高速生产,跳动需控制在0.01 mm以内。
  • 弹簧卷绕机 – 线材穿过内孔进给,用于精密压缩弹簧。
  • 散热器生产 – 夹持铝圆棒料,用于CNC铣削针鳍散热器。

在每种应用中,夹头都是主轴与零件之间的最后一道环节。若夹头摆动,零件即为废品。这就是为什么我们在热处理后磨削内孔,而非热处理前。

客户下单前常见问题

问:起订量是多少? 答:无起订量。我们先制作一件原型供您测试,再按您的量产规模扩展。许多客户从5件试产开始。

问:如何保证公差和品质? 答:我们按您的图纸公差加工,内孔和外径通常为±0.005 mm。热处理后,我们将内孔磨削至最终尺寸。每件均经过测量,每批附CMM报告。如有任何尺寸超差,我们免费返工或更换。

问:交期多长? 答:原型7天,1000件以内的量产批次12天。紧急订单可分批交付,首批50件5天内发货。具体日期将在报价中确认。

问:能否提供材质证明? 答:可以。我们提供原材料钢厂证书、热处理报告,以及RoHS/REACH声明(如需)。所有文件均为英文,随货附送。

发送您的图纸

将您的PDF或STEP文件发送至 sc@bquq.com。我们将在12小时内回复正式报价,包括单价、模具费用(如有)、交期和运输选项。

需要更快回复?WhatsApp联系我们:+86 13713157787。发送您的图纸照片,我们将在1小时内确认可行性。

精密制造在这里不是一句口号,而是我们东莞工厂20年的习惯。将您的图纸发给我们,我们将用钢材向您展示它的含义。

需要其他零件?我们同样在东莞工厂加工定制CNC加工自动车床36型外螺纹加长夹头


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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