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定制CNC夹头卡盘 自动车床15圆孔 精密制造 中国制造

开篇您需要一款夹持牢固、运转精准、无需返工即可适配自动车床主轴的夹头卡盘。我们按您的图纸定制生产。每一件产品在发货前均经过验证,绝无含糊。公差:孔径及锥度 0.005 mm交期:定制批次 10–15 个工作日无起订量——1 件或 1,000 件均可下单材质:20CrMnTi 或 40Cr,渗碳淬火至 HRC 58–62这是一款适用于自动车床的 15 型圆孔弹簧夹头卡盘。孔径在热处理后精磨加工,锥度


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开篇

您需要一款夹持牢固、运转精准、无需返工即可适配自动车床主轴的夹头卡盘。我们按您的图纸定制生产。每一件产品在发货前均经过验证,绝无含糊。

  • 公差:孔径及锥度 0.005 mm
  • 交期:定制批次 10–15 个工作日
  • 无起订量——1 件或 1,000 件均可下单
  • 材质:20CrMnTi 或 40Cr,渗碳淬火至 HRC 58–62

这是一款适用于自动车床的 15 型圆孔弹簧夹头卡盘。孔径在热处理后精磨加工,锥度与您的主轴鼻端精密配合。每件卡盘在包装前均使用千分表检测,跳动量低于 0.01 mm。

技术参数

参数数值
类型15型圆孔弹簧夹头卡盘
孔径范围3 mm – 15 mm(可按图纸定制)
锥角30°(标准),其他角度可定制
材质20CrMnTi、40Cr 或 65Mn,按您的要求
硬度HRC 58–62(渗碳淬火)
表面粗糙度孔径 Ra 0.4,锥面 Ra 0.8
同心度≤ 0.01 mm TIR
公差关键尺寸 ± 0.005 mm
工艺CNC车削、铣削、热处理、无心磨、外圆/内圆磨
批量1 件至 10,000 件以上
检测100% 尺寸检验,每批附检测报告
交期定制 10–15 个工作日,标准尺寸 5 个工作日

定制CNC夹头 自动车床60型圆孔夹头

我们使用配备动力刀具的 CNC 车床和磨床。热处理在厂内真空炉中完成。最终精磨使用 Studer 或同等设备。每件卡盘均刻有唯一序列号。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每个批次都有唯一编码。我们记录材料炉号、热处理参数和最终检验数据。如果您的产线上出现问题,我们可在几分钟内追溯到位。绝不含糊其辞。

2. 每批附检测报告。 每笔订单均附带尺寸检测报告,列明孔径尺寸、锥角、硬度和跳动量。我们使用三坐标测量仪和轮廓仪进行检测。报告由我们的 QC 工程师签字确认。您无需在到货后重新测量所有项目。

3. 同一工厂完成 CNC 加工 + 冲压 + 弹簧 + 散热器。 您的夹头卡盘不是孤立存在的。您通常还需要弹簧、冲压保持架或主轴电机散热器。我们可在同一工厂内全部生产。一张采购订单、一个发货点、一个责任方。这能精简您的供应商列表并降低物流成本。

应用领域

此夹头卡盘适用于大批量小型零件车削加工的自动车床。典型应用包括:

  • 钟表及仪器零件 —— 直径 8 mm 以下的小齿轮、轴、齿轮。0.005 mm 的孔径公差可确保精加工时低跳动。
  • 医疗器械销钉和骨螺钉 —— 钛合金和不锈钢材质。淬硬夹头可抵抗磨蚀性材料带来的磨损。
  • 电子连接器和端子 —— 黄铜和铜材质。圆孔可夹持细薄棒料而不损伤表面。
  • 汽车燃油喷射器针阀 —— 高节拍生产。弹簧夹头可开合数百万次而不会疲劳。
  • 航空航天紧固件 —— 小型铆钉和螺纹镶件。渗碳淬火表面可承受反复夹持。

如果您在自动车床上加工直径 15 mm 以下的零件,此卡盘就是主轴与工件之间的接口。选错了,每个零件都是废品;选对了,您可以连续数小时无人值守运行。

客户下单前常问的问题

问:起订量是多少? 答:无起订量。我们既做单件打样,也做数千件批量生产。单价随数量递减,但我们不会拒绝小批量订单。

问:你们如何保证公差和品质? 答:我们在热处理后精磨孔径和锥面。每件产品均使用三坐标测量仪和千分表检测。检测报告随货附上。如有任何尺寸超出规格,我们自费更换卡盘。

问:定制 CNC 夹头卡盘的交期是多久? 答:标准尺寸 5 个工作日发货。定制孔径和锥度在图纸确认后 10–15 个工作日交付。我们不会承诺无法达成的交期。

问:能否提供材质证明? 答:可以。我们提供原材料钢厂证书及自有热处理报告。如需第三方检测,我们可按成本价代为安排。

发送您的图纸

请将您的图纸或草图发送给我们。我们将核对孔径尺寸、锥角和材质。您将在 12 小时内收到正式报价。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

我们是一家位于中国东莞的精密制造工厂,拥有 20 年经验。您的定制 CNC 夹头卡盘将在中国制造、检验并准时发货。无起订量,无意外。请发送图纸。

需要其他零件?我们同样在东莞工厂加工定制CNC自动车床643型圆孔弹簧夹头 | BQUQ


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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