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定制CNC夹头卡盘 5C精密车床工具 中国制造

开场您的图纸定义零件。我们负责加工。我们发出的每一台5C夹头卡盘都严格按照您的图纸制造。批量产品离开东莞前,我们会验证关键尺寸。您的来料检验不会出现意外。公差:内孔和锥度 ±0.005 mm交期:标准批次 7–12 个工作日无起订量:一件或一千件均可下单材料:AISI 4140、8620 或 52100 钢,淬硬至 58–62 HRC我们是一家精密制造工厂,拥有20年CNC加工、冲压、弹簧和散热片


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开场

您的图纸定义零件。我们负责加工。

我们发出的每一台5C夹头卡盘都严格按照您的图纸制造。批量产品离开东莞前,我们会验证关键尺寸。您的来料检验不会出现意外。

  • 公差:内孔和锥度 ±0.005 mm
  • 交期:标准批次 7–12 个工作日
  • 无起订量:一件或一千件均可下单
  • 材料:AISI 4140、8620 或 52100 钢,淬硬至 58–62 HRC

我们是一家精密制造工厂,拥有20年CNC加工、冲压、弹簧和散热片生产线经验,全部在同一厂区内完成。您的定制CNC夹头卡盘由工程师制造,而不仅仅是操作员。

规格参数

参数数值
可选材料AISI 4140、8620、52100、12L14、不锈钢 303/304
硬度58–62 HRC(整体淬硬)或渗碳淬硬 0.3–0.5 mm 深度
公差内孔、锥度和螺纹螺距 ±0.005 mm
表面粗糙度定位面 Ra 0.4 µm,其余部位 Ra 0.8 µm
锥度精度符合ISO 1947,AT3或更高
螺纹等级符合ANSI B1.1,2A或3A
加工工艺CNC车削、CNC磨削、线切割开槽
检验关键尺寸100%全检,每批附CMM检测报告
批量1–5000件,无起订量
交期打样7天,批量生产12天
包装独立泡沫包裹、出口纸箱或定制托盘

定制CNC加工2J弹簧夹头

我们在专用外圆磨床上磨削5C锥度。内孔同心度控制在0.005 mm TIR以内。每台卡盘均经过去毛刺和钝化处理,防止运输途中生锈。

采购商选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每个炉号都有唯一编码。我们将材料证书、加工参数和检验结果与该编码关联记录。如果您的产线上出现问题,我们可以在几分钟内追溯到具体批次。无需猜测。

2. 每批附检验报告。 每次发货均附带尺寸检测报告。报告列出所有关键特征:锥度角度、内孔直径、螺纹螺距、硬度和表面粗糙度。我们的QC团队使用每月校准的CMM和三坐标测量机及硬度计。如果尺寸超差,我们会在包装前发现,而不是等您收到货后才发现。

3. CNC加工 + 冲压 + 弹簧 + 散热片,一站式工厂。 您的定制CNC夹头卡盘通常是一个更大装配体的一部分。我们同时制造配套的弹簧、冲压保持架和散热片。一张采购订单、一套质量体系、一个发货点。供应商更少,延误更少。

这些零件的应用领域

5C夹头卡盘不仅用于车床。我们的客户还将其用于:

  • 瑞士型CNC车床,夹持直径最大26 mm的棒料
  • 手动车床配合5C夹头锁紧器,替代三爪卡盘加工薄壁零件
  • 回转式转塔机床,需要快速换型
  • 磨削夹具,在外圆磨床上夹持淬硬毛坯
  • 铣床分度头,夹持六角或方料
  • 汽车气门杆和液压接头,要求同心度低于0.01 mm
  • 航空航天紧固件,需要完整的材料可追溯性

在所有应用场景中,卡盘必须既能夹紧零件而不损伤表面,又能顺畅释放而不卡滞。我们淬硬并磨削的内孔正是为此而设计。

采购商下单前常问的问题

问:你们的起订量是多少? 答:无起订量。我们可以制作一件打样,也可以生产一千件批量产品。重复订单的刀具成本已分摊到单价中。

问:你们如何保证公差和质量? 答:我们在热处理后磨削锥度和内孔。每批产品均附CMM检验报告。如果零件超差,我们会在发货前返工或报废,费用由我们承担。

问:定制CNC夹头卡盘的交期是多久? 答:打样7个工作日,批量生产12个工作日。紧急订单可分批发货,首批20件可在3天内发出。

问:你们能提供材料证书吗? 答:可以。我们为每一炉材料提供钢厂质保书,以及我们自己的硬度和尺寸检测报告。所有文件均为英文PDF格式。

发送您的图纸

将您的2D图纸或3D模型发送给我们。我们将在12小时内给出确定报价。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

我们是中国东莞的一家精密制造工厂。定制CNC夹头卡盘,中国制造,无起订量,质量可验证。您的图纸是起点,其余交给我们。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头卡盘按图加工 | BQUQ中国工厂


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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