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定制CNC夹头卡盘按图加工 | BQUQ中国工厂

开篇您的图纸是起点。我们根据图纸加工您的定制CNC夹头卡盘,发货前验证每一个关键尺寸,交付的零件与您的主轴完美匹配,并确保工件夹持精准。概览: 孔径和锥度公差±0.005 mm,表面粗糙度Ra 0.4,交期15个工作日,无起订量。我们是BQUQ,一家位于中国东莞的精密制造工厂。拥有二十年的CNC加工、五金冲压、弹簧和散热器制造经验。一家工厂,四条产线,全程管控。规格参数参数数值材料20CrMnTi


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开篇

您的图纸是起点。我们根据图纸加工您的定制CNC夹头卡盘,发货前验证每一个关键尺寸,交付的零件与您的主轴完美匹配,并确保工件夹持精准。

概览: 孔径和锥度公差±0.005 mm,表面粗糙度Ra 0.4,交期15个工作日,无起订量。

我们是BQUQ,一家位于中国东莞的精密制造工厂。拥有二十年的CNC加工、五金冲压、弹簧和散热器制造经验。一家工厂,四条产线,全程管控。

规格参数

参数数值
材料20CrMnTi、40Cr、65Mn、9SiCr、4140、4340、不锈钢(303/304/316)、铝6061/7075
热处理渗碳淬火至HRC 58–62(渗碳层深度0.8–1.2 mm),或感应淬火
磨削淬火后外圆磨削和内圆磨削
孔径公差H6或更严,气动量仪检测
锥度公差AT3或更优,锥度环规检测
同心度孔径与锥度之间TIR ≤ 0.005 mm
表面粗糙度密封面和定位面Ra 0.4,其余Ra 0.8
螺纹2A/2B级或定制,螺纹规检测
动平衡G2.5或更优,可提供动平衡服务
批量1件至10,000件,无起订量
检测关键尺寸100%全检,每批次附CMM检测报告
交期打样15个工作日,批量生产20–25天
包装防锈油、独立泡沫包装、出口木箱

定制CNC夹头螺母DIN6388精密制造 中国制造

买家选择将图纸发给我们加工的三大理由

1. 批次可追溯的质量。 每只卡盘都有唯一序列号。我们记录材料炉号、热处理炉日志和磨床加工参数。如果您的产线上出现问题,我们可以精确追溯到具体批次和工序步骤。无需猜测。

2. 每批次附检测报告。 每次发货均附带尺寸检测报告。孔径、锥度角、同心度、跳动、硬度——全部经过测量并记录。我们使用经ISO标准校准的三坐标测量机、气动量仪和硬度计。报告不是走形式,而是您合规性的证明。

3. 一家工厂完成CNC+冲压+弹簧+散热器。 您的卡盘不是孤立的零件。它与弹簧、夹具和散热组件配合使用。我们在同一屋檐下全部制造完成。供应商更少,交期更短,出现配合问题时也不会互相推诿。您只需发送一套图纸,其余由我们协调。

这些零件的应用领域

定制CNC夹头卡盘不是标准货架产品。它们是为特定主轴和工件专门设计的。

  • 瑞士型车床和滑动主轴箱机床。 卡盘以亚微米级重复精度夹持棒料,适用于细长零件加工。
  • 多轴自动车床。 高夹紧力和快速动作,满足10秒以内的节拍时间。
  • 磨床。 夹持磨削轴而不损伤其表面的夹头卡盘,是最终精加工工序的关键。
  • 医疗器械制造。 小型钛合金和不锈钢零件需要不会使薄壁变形的卡盘。
  • 航空航天和汽车行业。 阀体、喷油器和紧固件的大批量生产,跳动是判定合格与否的关键指标。
  • 工模具车间。 用匹配旧主轴的非标孔径替换磨损或非标卡盘。

在每种应用场景中,卡盘都是精密制造部件。它是机床主轴与工件之间的接口。如果卡盘有问题,下游所有工序都不会正确。

买家下单前常问的问题

问:你们的起订量是多少? 答:无起订量。我们加工1件样品或10,000件批量产品,质量水平相同。样品的单件价格较高,但刀具和装夹成本相同。您按需付费。

问:你们如何保证公差和质量? 答:我们对每只卡盘的关键尺寸进行100%全检。孔径和锥度使用气动量仪检测。同心度在精密芯轴上检测。每批次附带CMM检测报告。如果尺寸超差,我们不会发货。我们自行承担报废成本,而不是转嫁给您。

问:定制CNC夹头卡盘的交期是多久? 答:图纸确认后,样品标准交期为15个工作日。500件及以上的批量生产需要20–25个工作日。如果您需要加急,请告诉我们。我们可以分批生产或安排加班,但绝不会跳过检测环节。

问:你们提供材质证书和热处理报告吗? 答:提供。每批次附带钢厂材质证书和热处理报告,显示硬度和渗碳层深度。如果您需要第三方检测,我们按成本价安排,不加收任何费用。

发送您的图纸

请将您的图纸和主轴参数发送给我们。我们将核查孔径、锥度和夹紧力要求。您将在12小时内收到正式报价。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

我们是一家位于中国的定制CNC夹头卡盘工厂,产品远销30个国家。您的图纸在我们这里安全无忧。您的报价免费获取。您的时间不会被浪费。

需要其他零件?我们同样在东莞工厂加工定制CNC加工2J弹簧夹头 | 中国精密制造


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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