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定制CNC夹头精密制造 无起订量 中国制造

引言您的图纸定义零件。我们负责加工。发货前,我们会根据您的规格进行验证。这是我们生产的每一件定制CNC夹头的流程。无一例外。我们是BQUQ,一家位于中国东莞的精密制造工厂。我们运营CNC加工线已有20年。同一工厂内还提供金属冲压、弹簧和散热器业务。这意味着您的夹头不会外包。它在同一屋檐下完成制造和检验。公差:关键直径±0.005 mm表面粗糙度:锥面和夹持面Ra 0.4 µm交期:打样7–15天,


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引言

您的图纸定义零件。我们负责加工。发货前,我们会根据您的规格进行验证。这是我们生产的每一件定制CNC夹头的流程。无一例外。

我们是BQUQ,一家位于中国东莞的精密制造工厂。我们运营CNC加工线已有20年。同一工厂内还提供金属冲压、弹簧和散热器业务。这意味着您的夹头不会外包。它在同一屋檐下完成制造和检验。

  • 公差:关键直径±0.005 mm
  • 表面粗糙度:锥面和夹持面Ra 0.4 µm
  • 交期:打样7–15天,批量生产15–25天
  • 无起订量——接受单件测试

规格参数

参数数值
可选材料20CrMnTi、40CrMo、9Cr18、65Mn,或客户指定钢材
热处理渗碳或整体淬硬至HRC 58–62
加工工艺CNC车削、CNC铣削、内圆磨削、无心磨削
公差孔径和锥面±0.005 mm;螺纹螺距±0.01 mm
表面粗糙度锥面Ra 0.4 µm;其他功能表面Ra 0.8 µm
锥度精度AT3或更优,符合DIN 55026 / ISO 10897
动平衡10,000 RPM下G2.5或更优(可选)
批量1件至10,000件
检验关键特征100%尺寸检测;每批附CMM报告
标识激光雕刻零件号、批次号、日期

定制CNC夹头精密制造,中国制造

我们使用带动力刀塔的CNC车床和五轴加工中心。内圆磨削在专用磨床上完成,以确保锥度精度。每只夹头在包装前均使用母夹头进行测试。

客户发送图纸给我们的三大理由

1. 批次可追溯的质量。 每批产品都有唯一编码。原材料证书、热处理记录和最终检验数据均与该编码关联。如需追溯零件对应的钢材炉次,几分钟内即可完成。

2. 每批附检验报告。 每批产品您都会收到一份尺寸报告,列出孔径、锥角、跳动和硬度的实测值。复杂轮廓还包括CMM数据。无隐藏偏差。

3. 同一工厂完成CNC+冲压+弹簧+散热器。 您的夹头可能需要弹簧、冲压保持环或用于刀柄组件的散热器。我们全部自主生产。这意味着更少的供应商、更短的交期,以及一个负责任的合作伙伴。

应用领域

我们工厂生产的定制CNC夹头应用于实际生产环境。常见应用包括:

  • CNC车床和车削中心——用于送料和二次加工,尤其注重快速换型。
  • 加工中心——用于高速铣削的刀具夹持,特别是跳动必须控制在0.01 mm以内的场合。
  • 自动螺纹机——用于走心式和多轴机床,需要高精度夹头夹持小直径工件。
  • 机器人换刀系统——夹头需反复接合和释放刀具而不丧失位置精度。
  • 航空航天和医疗器械零件加工——材料可追溯性和表面粗糙度不可妥协。

我们已交付用于发动机气门导管、牙科种植体夹具和汽车燃油喷射器本体的夹头。几何形状各不相同,但要求始终如一:夹持牢固、释放迅速、重复精准。

客户下单前常问的问题

问:你们的起订量是多少? 答:无起订量。我们制作一件样品供您测试。批量价格从100件起,但您不强制订购该数量。

问:你们如何保证公差和质量? 答:我们按照您的图纸加工,然后对关键尺寸进行100%检测。对于锥面和孔径,我们使用气动量仪和CMM。检验报告随货附上。如果零件超出规格,我们免费更换。

问:你们的交期是多久? 答:图纸确认后7–15天出样品。批量生产15–25天,取决于数量和热处理周期。我们会在报价时给出确定的交货日期。

问:你们能提供材质证书吗? 答:可以。我们提供原材料钢厂证书、热处理报告和硬度测试结果。所有文件均为英文,并可追溯至批次编码。

发送您的图纸

将您的2D或3D图纸发送给我们。我们将评估可制造性,并在12小时内给出正式报价。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

我们是中国东莞的一家精密制造工厂。我们制造定制CNC夹头已有20年。无起订量,无空头承诺。只有一份报价和一件适配您机床的零件。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头卡盘 5C精密车床工具 中国制造


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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