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定制CNC夹头刀柄BT40立铣刀夹头 中国精密制造

开场您的BT40夹头刀柄根据您的图纸加工,而非来自库存目录。我们在发货前对每个尺寸进行验证。图纸正确,零件即正确。概览: 跳动公差 ≤ 0.005 mm(TIR),锥度角AT3级符合ISO 7388标准,交期10-15个工作日,无最小起订量,批次可追溯材料。我们是中国东莞的一家精密制造工厂,拥有二十年CNC加工经验。我们制造您需要的零件,而非我们库存中的零件。规格参数参数数值材料20CrMnTi(


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开场

您的BT40夹头刀柄根据您的图纸加工,而非来自库存目录。我们在发货前对每个尺寸进行验证。图纸正确,零件即正确。

概览: 跳动公差 ≤ 0.005 mm(TIR),锥度角AT3级符合ISO 7388标准,交期10-15个工作日,无最小起订量,批次可追溯材料。

我们是中国东莞的一家精密制造工厂,拥有二十年CNC加工经验。我们制造您需要的零件,而非我们库存中的零件。

规格参数

参数数值
材料20CrMnTi(渗碳淬火)或40CrMo(整体淬火),按图纸要求
硬度58-62 HRC(渗碳层深度0.8-1.2 mm)
锥度BT40,AT3公差符合ISO 7388标准
跳动(TIR)鼻端 ≤ 0.005 mm,100 mm处 ≤ 0.008 mm
表面粗糙度锥面Ra 0.4 µm,本体Ra 0.8 µm
螺纹热处理后磨削,6H级
键槽铣削或线切割,宽度公差 ±0.01 mm
工艺CNC车削、五轴铣削、外圆磨削、平面磨削
检测100%尺寸检验,每批次附CMM报告
批量1件至10,000件
交期样品10-15个工作日,批量生产20-25个工作日
最小起订量无最小起订量

精密CNC夹头刀柄

我们在热处理后对锥面进行磨削加工。这是保持AT3精度的唯一方法。我们绝不省略此工序。

客户向我们发送图纸的三个理由

1. 批次可追溯的质量。 每批次均配有炉号和唯一工单号。我们保留记录长达10年。如果您的装配线出现任何问题,我们可以追溯到确切的热处理周期和砂轮。无需猜测。

2. 每批次附检测报告。 每次发货均附完整CMM报告。报告显示锥度角、跳动、硬度和表面粗糙度。我们不发送通用证书,我们发送的是您的数据,是在您的零件上实测的数据。

3. 同一工厂完成CNC加工、冲压、弹簧和散热器。 BT40夹头刀柄并非您唯一需要的零件。如果您的设备装配需要弹簧式拉钉、冲压盖板或主轴驱动散热器,我们可在同一厂区内完成制造。一张采购订单、一套质量体系、一个发货日期。

这些零件的应用领域

我们的定制CNC夹头刀柄应用于实际生产环境。

  • CNC加工中心: 立式和卧式铣床上的BT40主轴。夹持6 mm至20 mm立铣刀,用于钢材和铝材切削。
  • 汽车生产线工装: 大批量钻孔和攻丝工位,换刀时间至关重要。AT3锥度确保重复装夹的一致性。
  • 模具制造车间: 淬硬模具钢的精加工。0.005 mm跳动减少振颤并延长刀具寿命。
  • 航空航天分包商: 钛合金和Inconel合金粗加工。刚性夹头孔和磨削锥面可承受高扭矩而不拉刀。
  • 自动化单元: 机器人自动换刀系统。夹头刀柄本体按您的图纸加工,适配自动夹爪接口。

如果您的应用有所不同,请发送图纸。我们曾为PCB钻孔主轴和重型铁路铣削制造过夹头刀柄。几何形状会变化,工艺纪律不会。

客户订购前常问的问题

问:你们的最小起订量是多少? 答:无最小起订量。我们可制造单件用于样品验证。批量生产方面,我们提供10件、50件、100件和500件的阶梯价格。您为零件付费,而非为最低批量付费。

问:你们如何保证公差和质量? 答:我们在热处理后对锥面和内孔进行磨削。我们使用CMM和锥度规进行测量。跳动在测试芯轴上检验。每个零件均经过最终检验。报告随货附上。

问:定制CNC夹头刀柄的交期是多久? 答:样品:图纸确认后10-15个工作日。批量生产:20-25个工作日。如需加急,我们可分批发货,先发前20%。我们不会承诺无法实现的交期。

问:你们能提供材料证书吗? 答:可以。我们提供原材料钢厂证书、热处理报告和硬度测试结果。所有文件均为英文,如您的客户需要,可办理公证。

发送您的图纸

请将您的图纸以STEP、IGES或PDF格式发送给我们。我们将在12小时内检查几何形状、确认材料并给出正式报价。

无最小起订量。无隐藏刀具费用。无意外。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

我们是中国东莞的一家精密制造工厂,专业制造CNC刀具刀柄已有20年。您的图纸就是我们下一个要制造的零件。

需要其他零件?我们同样在东莞工厂加工定制CNC筒夹夹头 HSK100 ER40 精密制造 中国制造


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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