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定制CNC筒夹夹头 HSK100 ER40 精密制造 中国制造

开篇您提供图纸,我们负责加工。每一件HSK100 ER40筒夹夹头在出厂前均经过锥度配合和跳动检测。这是精密制造,而非普通商品订单。我们严格控制公差,确保您的主轴运转精准、刀具寿命可预测。概览: HSK100刀柄,ER40筒夹座,端部跳动≤0.005mm,硬度58–62 HRC,交期15–20天,无起订量。技术规格参数数值材质20CrMnTi 或 42CrMo(按您的规格)刀柄类型HSK100(D


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开篇

您提供图纸,我们负责加工。每一件HSK100 ER40筒夹夹头在出厂前均经过锥度配合和跳动检测。

这是精密制造,而非普通商品订单。我们严格控制公差,确保您的主轴运转精准、刀具寿命可预测。

概览: HSK100刀柄,ER40筒夹座,端部跳动≤0.005mm,硬度58–62 HRC,交期15–20天,无起订量。

技术规格

参数数值
材质20CrMnTi 或 42CrMo(按您的规格)
刀柄类型HSK100(DIN 69893)
筒夹座ER40(DIN 6499)
跳动(端部TIR)≤0.005 mm
硬度58–62 HRC(渗碳淬火)
表面粗糙度锥面0.4 µm Ra,其余部位0.8 µm Ra
动平衡G2.5 @ 25,000 rpm(可选)
关键工艺CNC车削、五轴铣削、坐标磨、无心磨
检测100%锥度规检测,每批次附CMM报告
批量1至5,000件
交期样件15天,批量生产20天
起订量无起订量

定制CNC夹头刀柄

我们使用五轴CNC铣床和坐标磨床加工锥面和内孔。热处理在厂内真空炉中完成。每件夹头均刻有序列号,实现全程可追溯。

客户选择向我们发送图纸的三大理由

1. 批次可追溯的质量。 每个炉批号和加工批次均有唯一编码。如果刀柄在您的主轴中出现故障,我们可以追溯到原材料证书、操作人员和检测记录。无需猜测。

2. 每批次附检测报告。 您将收到包含实际测量值的尺寸报告,而非仅通过/不通过的标签。锥度配合、跳动、硬度和表面粗糙度均有记录。我们保存记录10年。

3. 一家工厂完成CNC加工、冲压、弹簧和散热器。 您无需管理四家供应商。将完整的装配图纸发给我们。我们加工夹头、冲压拉钉、制造筒夹收紧弹簧,如果您的 spindle 需要冷却,我们还可以加工散热器。一张采购订单、一个交货日期、一个责任方。

应用领域

HSK100 ER40筒夹夹头用于重型铣削和钻削加工中心。典型应用包括:

  • 汽车动力总成加工: 发动机缸体、气缸盖、变速箱壳体。需要高扭矩、高刚性。
  • 航空航天结构件: 铝合金和钛合金框架。长悬伸、低振动。
  • 模具制造: 预硬钢、深腔加工。重复夹持精度至关重要。
  • 能源行业: 阀体、泵壳、涡轮部件。大直径刀具、断续切削。

在上述所有应用中,夹头都是主轴与切削刃之间的接口。如果它发生弯曲,就会产生振颤;如果跳动超差,就会导致孔径偏大和刀具寿命缩短。我们的工作就是让这个接口“消失”。

客户下单前常问的问题

问:你们的起订量是多少? 答:无起订量。样件做一件,批量做5,000件,工艺和检测标准完全相同。

问:HSK锥度和ER40内孔能达到什么公差? 答:HSK100锥度标准为AT3,筒夹端部TIR≤0.005mm。如果您的 spindle 有要求,我们可以收紧至AT2。告诉我们您的图纸公差,我们一定满足。

问:你们的典型交期是多久? 答:样件15天,批量生产20天。如需加急,标准材料可报7天交期。我们不会为了赶工期而牺牲检测。

问:你们提供材质证书和热处理报告吗? 答:提供。每批次随货附原材料钢厂证书、显示硬度和渗碳层深度的热处理报告,以及我们的尺寸检测报告。所有文件均为英文。

发送您的图纸

12小时内获得正式报价。我们将审核您的图纸,确认材质、公差和数量,并向您发送含交货日期的报价。无强制义务,无隐藏费用。

请将PDF或STEP文件发送至 sc@bquq.com,或通过WhatsApp发送至 +86 13713157787

这是中国制造的定制CNC筒夹夹头,背后是20年的机加工经验。发送图纸,其余交给我们。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头刀柄 | 精密制造,无起订量


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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