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定制CNC夹头 25-700mm | 中国精密制造

开篇您提供图纸,我们加工夹头。每一件产品在发货前均经过检验。这是全系列自动车床夹头,夹持直径从25mm至700mm。我们按照您的图纸精确制造,而非依据产品目录。如果您需要针对特定主轴、锥度或材料的定制CNC夹头,本系列即是您的选择。公差:关键直径±0.005mm交期:标准定制尺寸15–20天无起订量:一件或一千件均可下单材质:20CrMnTi或8620钢,渗碳淬火至58–62 HRC检验:包装前1


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开篇

您提供图纸,我们加工夹头。每一件产品在发货前均经过检验。

这是全系列自动车床夹头,夹持直径从25mm至700mm。我们按照您的图纸精确制造,而非依据产品目录。如果您需要针对特定主轴、锥度或材料的定制CNC夹头,本系列即是您的选择。

  • 公差:关键直径±0.005mm
  • 交期:标准定制尺寸15–20天
  • 无起订量:一件或一千件均可下单
  • 材质:20CrMnTi或8620钢,渗碳淬火至58–62 HRC
  • 检验:包装前100%尺寸检测

技术参数

参数数值
夹持范围25 mm – 700 mm
可选材质20CrMnTi、8620、4140、65Mn
硬度58–62 HRC(渗碳淬火)
公差(内径/外径)±0.005 mm
同心度≤0.01 mm TIR
表面粗糙度夹持面Ra 0.4 µm
开槽线切割EDM加工,无毛刺
热处理渗碳、淬火、回火
检验每批次附CMM检测报告,含材质证书
批量1 – 10,000件
交期打样15天,量产20天
原产地中国制造,东莞工厂

定制CNC夹头卡盘 36型六角内孔自动车床零件

小规格产品在Citizen、Star和Tsugami自动车床上加工,300–700mm规格在CNC车削中心上加工。开槽在热处理后进行,以确保几何精度。除非您的图纸有明确要求,否则我们不在开槽后进行磨削。

客户向我们发送图纸的三大理由

1. 批次可追溯的质量。 每一炉批次均有唯一编码。我们将材质证书、热处理曲线和最终检验数据与该编码关联。如果产品在现场出现故障,我们可在数分钟内追溯到具体批次。无需猜测。

2. 每批次附检验报告。 每批货物均附CMM检测报告。关键尺寸使用蔡司CMM测量,而非卡尺。同时附硬度检测报告和表面粗糙度读数。如需PPAP三级文件,我们同样可以提供。

3. 同一工厂完成CNC加工+冲压+弹簧+散热器。 夹头并非您采购的唯一零件。我们拥有20年历史的工厂,CNC加工、金属冲压、弹簧和散热器生产线在同一厂区内。将整套组件发给我们,我们统筹各工序,减少您的供应商数量,降低物流成本。一份采购订单,一套质量标准。

应用领域

本系列定制CNC夹头广泛应用于高精度大批量车削加工。典型应用包括:

  • 医疗器械制造: 夹持小型钛合金和不锈钢零件,用于骨螺钉和手术器械。此领域常用25–50mm规格。
  • 汽车燃油系统: 在瑞士型车床上夹持喷油器体和气门座圈。公差在10万次循环后依然稳定。
  • 航空航天紧固件: 大型CNC车床上300–700mm棒料的夹头。我们采用渗碳淬火以提高耐磨损性能,应对Inconel和钛合金加工。
  • 电子连接器: 用于黄铜和铜引脚的小型夹头,夹持面表面粗糙度可防止压伤工件。
  • 液压接头: 60–120mm管端的钢制夹头,开槽设计可适配六角及圆形截面。

只要您的零件在车床上旋转,这款夹头就能稳稳夹持。

客户下单前常见问题

问:最小起订量是多少? 答:无起订量。我们先加工一件样品供您测试,再按您的量产规模扩展。许多客户从单件开始验证配合和跳动。

问:如何保证公差和同心度? 答:我们在热处理后进行开槽,避免变形。随后对每一件产品进行CMM测量。同心度控制在0.01mm TIR以内。不符合图纸要求的产品,绝不发货。

问:定制夹头的交期是多久? 答:打样15天,批量生产20天。如需加急,请告知我们。我们设有应急替换件的快速通道。

问:是否提供材质证书? 答:提供。每批次随货附原材料钢厂证书、热处理报告及我们的检测数据。也可按要求提供第三方认证。

发送您的图纸

无需再让标准夹头迁就您的主轴。将图纸发给我们,12小时内获得明确报价。

我们回复价格、交期,并对您的图纸进行技术评审。如果发现设计中存在潜在问题,我们会在您付款前明确告知。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

精密制造,中国出品,无起订量。您的图纸,我们的设备,可靠的成果。

需要其他零件?我们同样在东莞工厂加工定制CNC加工自动车床36型外螺纹加长夹头


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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