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定制CNC自动车床夹头组 25-32中系列 | BQUQ精密制造

开篇您的图纸定义零件。我们负责加工、检测,并随货附上完整检验报告。没有猜测,没有隐藏偏差。这是适用于CNC自动车床的中系列夹头组,涵盖25毫米、28毫米、30毫米和32毫米棒料加工能力。专为生产型车削中心的高速、高重复性夹持而设计。公差:内孔和锥度±0.005毫米交期:标准夹头组7-10天,定制型材15天无起订量——订购一套或一百套均可材质:20CrMnTi或65Mn,渗碳淬火至58-62 HRC


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开篇

您的图纸定义零件。我们负责加工、检测,并随货附上完整检验报告。没有猜测,没有隐藏偏差。

这是适用于CNC自动车床的中系列夹头组,涵盖25毫米、28毫米、30毫米和32毫米棒料加工能力。专为生产型车削中心的高速、高重复性夹持而设计。

  • 公差:内孔和锥度±0.005毫米
  • 交期:标准夹头组7-10天,定制型材15天
  • 无起订量——订购一套或一百套均可
  • 材质:20CrMnTi或65Mn,渗碳淬火至58-62 HRC
  • 中国制造,在我们的东莞工厂逐批检验

规格参数

参数数值
可选尺寸25毫米、28毫米、30毫米、32毫米(中系列)
材质选项20CrMnTi(表面渗碳)、65Mn(弹簧钢)、9CrSi(耐磨型)
硬度渗碳或油淬后58-62 HRC
内孔公差±0.005毫米
锥角公差±0.002°
表面粗糙度锥面Ra 0.4 μm,内孔Ra 0.8 μm
开槽精密线切割,宽度±0.01毫米
热处理渗碳深度0.8-1.2毫米,或整体淬硬
动平衡动平衡校正,适用于最高8000 RPM转速
检验100%尺寸检测、100%硬度测试、5%锥度量规检测
批次追溯每个夹头激光打标炉号和批次代码
包装防锈油、独立泡棉槽、出口纸箱

定制CNC弹簧夹头 20型自动车床圆棒料夹持

我们使用CNC车床和线切割EDM进行开槽加工。磨削在带有在线测量的外圆磨床和内圆磨床上完成。每个夹头在发货前均与标准锥度量规进行匹配校验。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量,而非仅仅一箱零件。 每批次都有唯一代码。我们将材质证书、热处理曲线和最终检验数据与该代码关联记录。如果您的生产线上出现问题,可以精确追溯到对应的炉次和磨削班次。没有任何模糊之处。

2. 每批次附检验报告,随每笔订单免费提供。 您将收到一份包含实际测量值的PDF文件——内孔直径、锥角、硬度、表面粗糙度。不是通用证书,而是来自真实量具的真实数据。这节省了您的来料检验时间,消除了意外情况。

3. 同一工厂完成CNC加工、冲压、弹簧和散热器制造。 夹头卡盘很少是您唯一需要的零件。我们在同一厂房内运营四条生产线。将包含夹头、弹簧、冲压支架和散热器的整套图纸发给我们——我们统一报价、统一加工、统一发货。更少的供应商,更少的物流麻烦,一个负责任的合作伙伴。

这些零件的应用领域

该夹头组是瑞士型车床和滑动主轴箱CNC机床的标准配置。典型应用:

  • 医疗器械零部件 — 需要±0.005毫米夹持重复精度的小型钛合金和不锈钢零件
  • 钟表珠宝制造 — 对表面质量要求严苛的精密小齿轮、柄轴和表壳
  • 汽车燃油喷射零件 — 需要最小跳动量的喷嘴和柱塞大批量生产
  • 电子连接器 — 在高主轴转速下加工的铜和黄铜触点
  • 航空航天紧固件 — 必须满足可追溯性要求的小直径螺栓和嵌件

中系列设计使每个夹头具有更宽的夹持范围,减少混批生产中的换型时间。淬硬槽和磨削锥面可在数百万次循环中保持夹持力不衰减。

客户下单前常问的问题

问:真的没有起订量吗? 答:是的。我们接受定制CNC夹头卡盘的单件订单。单件价格会更高,但工程和检验流程完全相同。许多客户先订购一件样品进行测试,然后再批量下单。

问:你们如何保证公差和质量? 答:我们在热处理后进行内孔和锥度磨削,而不是在热处理之前。然后使用气动量仪和校准过的锥度标准件对100%的零件进行检测。检验报告显示实际数值,而非合格/不合格标记。如果零件超出规格,绝不会发货。

问:定制夹头组的交期是多久? 答:标准尺寸(25、28、30、32)在7-10天内发货。定制内孔型材或特殊槽型设计在图纸确认后15天内交货。标准材质的紧急订单可加急至5天。

问:你们能提供材质证书和热处理报告吗? 答:可以。每批次都包含原材料的钢厂证书和热处理曲线记录。如果您的客户要求,我们也可以提供第三方检测——只需在询价单上注明即可。

发送您的图纸

我们在12小时内回复正式报价。没有模糊的估算,没有隐藏的刀具费用。您将获得明确的价格、交期和发货日期。

将您的PDF或STEP文件发送至 sc@bquq.com 或通过WhatsApp联系我们:+86 13713157787

精密制造,中国出品,无起订量,全程可追溯。发送图纸——其余交给我们。

需要其他零件?我们同样在东莞工厂加工定制CNC三爪通孔卡盘 自动车床用 | BQUQ精密制造


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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