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定制CNC自动车床46型小孔径弹簧夹头 | BQUQ

引言这是一款按您的图纸加工的CNC自动车床46型小孔径弹簧夹头。我们不销售现成的近似品。我们加工您指定的精确孔径、锥角、槽宽和卸荷几何形状。每只夹头在发货前均经过验证。我们使用三坐标测量机(CMM)检查孔径跳动、锥面接触和槽对称性。如果与您的图纸不符,则不予发货。公差:孔径和锥面±0.005 mm交期:标准材料7–12天无起订量:可订购1件或1,000件材料:65Mn、60Si2MnA、9SiCr


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引言

这是一款按您的图纸加工的CNC自动车床46型小孔径弹簧夹头。我们不销售现成的近似品。我们加工您指定的精确孔径、锥角、槽宽和卸荷几何形状。

每只夹头在发货前均经过验证。我们使用三坐标测量机(CMM)检查孔径跳动、锥面接触和槽对称性。如果与您的图纸不符,则不予发货。

  • 公差:孔径和锥面±0.005 mm
  • 交期:标准材料7–12天
  • 无起订量:可订购1件或1,000件
  • 材料:65Mn、60Si2MnA、9SiCr或42CrMo
  • 硬度:热处理后42–48 HRC
  • 表面粗糙度:孔径Ra 0.4 µm,其余Ra 0.8 µm

这是用于工件夹持的精密制造,而非普通标准件。请将您的图纸发送给我们,我们将在12小时内确认可加工性和价格。

技术规格

参数数值备注
类型自动车床46型适配标准46系列夹头卡盘
孔径3–20 mm按您的图纸
锥角30°或45°标准或定制
槽型配置3槽或6槽弹簧夹头,全长开槽
材料65Mn、60Si2MnA、9SiCr、42CrMo弹簧钢或合金钢
硬度42–48 HRC油淬后回火
公差孔径和锥面±0.005 mm在20 °C下测量
表面粗糙度孔径Ra 0.4 µm,其余Ra 0.8 µm无磨削痕迹
热处理整体淬硬非表面渗碳硬化
圆度≤0.003 mm成品孔径
跳动(TIR)≤0.005 mm与锥面基准同心
工艺CNC车削、铣削、磨削五轴CNC + 外圆磨削
批量1–5,000件无起订量
检验100%尺寸检测CMM + 光学投影仪
交期7–12天打样;大批量15–20天
原产地中国制造东莞工厂,20年经验

定制CNC夹头卡盘 36型六角内孔自动车床零件

我们使用CNC车削加工外轮廓和孔径,然后使用CNC铣削加工槽。锥面在外圆磨床上磨削,以确保±0.005 mm的公差。槽宽控制在±0.02 mm以内。回弹通过热处理参数控制,而非凭经验猜测。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每个热处理炉次均有跟踪记录。我们记录每批生产中的材料批号、热处理炉日志和最终检验数据。如果您需要追溯零件失效原因,我们可以准确告知您其淬火时间和测量人员。这在中国的夹头供应商中并不常见。

2. 每批附检验报告。 您获得的是一份针对每批货物的尺寸报告,而非样品报告。报告包含每件产品或按抽样计划(AQL 0.65)的孔径、锥角、槽宽、硬度和跳动数据。我们还提供钢厂的材料质保书。

3. 同一工厂完成CNC加工 + 冲压 + 弹簧 + 散热器。 您的夹头并非您需要的唯一零件。我们在同一厂房内运营CNC加工、金属冲压、弹簧卷制和散热器制造。请将您的完整装配图发送给我们,我们将一并报价夹头、复位弹簧和安装支架。更少的供应商,更少的物流麻烦,统一的质量标准。

这些零件的应用领域

此夹头适用于使用46型夹头卡盘的自动车床和CNC车削中心。典型应用:

  • 走心式车床:用于医疗器械制造中3–20 mm的小直径棒料加工
  • 多轴自动车床:用于大批量黄铜和铝制零件,如阀体和接头
  • CNC车削中心:用于预加工毛坯的二次加工,此时孔径必须夹持已加工表面而不留下压痕
  • 棒料送料机给料手指中的弹簧夹头:在推料循环中,小孔径夹持棒料

46型夹头常见于亚洲制造的自动车床。如果您的机床使用46系列卡盘,此夹头可直接安装。我们还制造定制变体,如缩短孔径深度、特殊槽型或针对磨蚀性材料进行涂层处理(TiN或CrN)。

客户订购前常见问题

问:起订量是多少? 答:无起订量。我们先制作一件原型供您进行装配测试,然后批量生产。刀具费用分摊到首批单价中,不单独收取。

问:如何保证公差和质量? 答:我们按您的图纸加工,而非按通用标准。每只夹头均通过CMM和光学投影仪测量。孔径跳动控制在≤0.005 mm TIR以内。随货附送完整检验报告。如零件超出规格,我们将免费更换。

问:交期是多久? 答:标准材料(如65Mn或60Si2MnA)为7–12天。如需42CrMo或特殊涂层,增加3–5天。紧急订单可加急至5天,需加收15%费用。

问:是否提供材质证明? 答:提供。我们提供原材料的钢厂质保书、热处理报告和硬度测试结果。所有文件均为英文,并加盖我司质检部门印章。

发送您的图纸

请将您的图纸发送给我们以获得正式报价。我们将在12小时内回复价格、交期和可制造性评估。如果您的设计存在严格公差或特殊槽型,我们将提前告知您哪些可实现、哪些不可实现。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

定制CNC夹头卡盘,中国制造,无起订量。您的图纸,我们的机床,经过验证的质量。

需要其他零件?我们同样在东莞工厂加工定制CNC自动车床52型圆孔弹簧夹头 | BQUQ


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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