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定制CNC夹头卡盘36型方孔加长夹头 | BQUQ

开篇这是一款36型方孔加长夹头,完全按照您的图纸加工制造。我们不库存通用毛坯再进行修改。我们从原材料棒料开始,逐一加工所有特征——孔型、锥角、槽宽和卸荷槽——全部依据您的图纸进行。每件夹头在发货前均经过验证。我们使用量规检测锥度,用销规检测方孔,并用光学测量检测槽形几何。如果与您的图纸不符,绝不发货。概览: 孔径和锥度公差±0.005 mm,交期7–12个工作日,无起订量,包含材质证书。技术规格参


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开篇

这是一款36型方孔加长夹头,完全按照您的图纸加工制造。我们不库存通用毛坯再进行修改。我们从原材料棒料开始,逐一加工所有特征——孔型、锥角、槽宽和卸荷槽——全部依据您的图纸进行。

每件夹头在发货前均经过验证。我们使用量规检测锥度,用销规检测方孔,并用光学测量检测槽形几何。如果与您的图纸不符,绝不发货。

概览: 孔径和锥度公差±0.005 mm,交期7–12个工作日,无起订量,包含材质证书。

技术规格

参数数值
可选材料20CrMnTi、40Cr、65Mn、9SiCr,或客户指定合金钢
硬度58–62 HRC(整体淬硬)或58–62 HRC渗碳淬硬(按要求)
孔型方孔、六角孔或定制多边形(按您的图纸)
孔径公差±0.005 mm
锥角公差±0.01°
同心度≤0.008 mm TIR
表面粗糙度锥面Ra 0.4 µm,孔内Ra 0.8 µm
槽宽0.3–3.0 mm,线切割加工
键槽/传动槽可选,按图纸
工艺CNC车削、CNC铣削、线切割、热处理、无心磨削
检测100%尺寸检验,每批次附CMM报告
批量1件至10,000件,无起订量
交期打样7个工作日,批量生产12个工作日
原产地中国制造,东莞工厂

定制CNC夹头 46型三角孔弹簧夹头

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每炉材料均分配唯一编码。我们将材质证书、热处理曲线和最终检验数据与该编码关联记录。如果六个月后您的装配线上出现问题,我们可以在一个小时内调出该批次的完整生产记录。无需猜测。

2. 每批次附检验报告。 每个批次都会提供尺寸报告,而非仅抽样检测。我们对每件产品测量孔径、锥角、同心度和硬度。报告由我们的QC工程师签字并随货发送。您的来料检验只需几分钟,而非几小时。

3. 同一工厂完成CNC加工、冲压、弹簧和散热器。 我们在同一厂房内运营四条生产线:CNC加工、金属冲压、弹簧和散热器。如果您的夹头卡盘组件还需要冲压保持架、压缩弹簧或驱动单元散热器,您只需发送一套图纸包,对接一个质量团队。供应商更少,接口更少,延误更少。

这些零件的应用场景

36型方孔加长夹头是自动车床和CNC走心式机床的夹持元件。方孔可夹持方形或六角形棒料而不损伤棱角,加长长度可深入主轴内部,实现更长的棒料送进。

典型应用包括:

  • 自动螺丝机生产方头螺栓、螺母和紧固件。
  • CNC走心式车床加工用于医疗植入物、牙科组件和精密轴类的方形或六角形棒料。
  • 多轴自动车床需要快速更换夹头和高度重复夹持精度的场合。
  • 预成型方形零件的二次加工,如拉削、铣削或钻孔,要求零件被刚性夹持且不变形。

在上述所有应用中,夹头是主轴与工件之间的最后一道机械连接。如果夹持不正,后续所有工序都无从谈起。

客户下单前常问的问题

问:你们的起订量是多少? 答:无起订量。我们可为打样加工1件,也可为批量生产加工10,000件。单价随数量递减,但我们不会强制您购买超出需求的数量。

问:方孔和锥度能达到什么公差? 答:标准为孔径±0.005 mm,锥角±0.01°。对于特殊应用,我们可以达到孔径±0.003 mm、锥角±0.005°,但这要求材料在热处理过程中不发生变形。如果在报价前发现您的图纸无法实现,我们会明确告知。

问:定制CNC夹头卡盘的交期是多久? 答:打样或小批量7个工作日,批量生产12个工作日。如果您需要更快的交期,我们可以分批生产,先发首批订单。我们不会承诺无法实现的交期。

问:你们提供材质证书和热处理报告吗? 答:提供。每批货物均附带原材料钢厂证书和热处理报告,显示硬度和渗碳层深度。如果您需要完整的PPAP或第三方检验,我们可以按成本价安排。

发送您的图纸

请将您的图纸发送给我们以获得正式报价。我们会在12小时内回复,包括价格、交期以及对您图纸的技术审核。如果我们发现孔径公差或材料方面存在潜在问题,会在您下单前告知。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

精密制造,中国生产,无起订量。您的图纸,我们的机床,发货前全面验证。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头制造 | 精密自动车床夹头


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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