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定制CNC夹头卡盘36型淬火发黑,按图加工

开篇您的图纸决定工件。我们负责加工。发货前,每个夹头卡盘均经过三坐标测量机和跳动检测仪验证。您收到的产品将完美匹配您的主轴并精准夹持工件。公差:内孔和锥度 0.005 mm跳动:端部 ≤ 0.008 mm TIR交期:图纸确认后 15–20 个工作日无起订量:一件或一千件,同样的制程管控这是一款36型自动车床夹头卡盘,经淬火处理呈深色表面。黑色氧化层减少反光并具备一定的防锈能力。专为走心式和固定主


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开篇

您的图纸决定工件。我们负责加工。发货前,每个夹头卡盘均经过三坐标测量机和跳动检测仪验证。您收到的产品将完美匹配您的主轴并精准夹持工件。

  • 公差:内孔和锥度 0.005 mm
  • 跳动:端部 ≤ 0.008 mm TIR
  • 交期:图纸确认后 15–20 个工作日
  • 无起订量:一件或一千件,同样的制程管控

这是一款36型自动车床夹头卡盘,经淬火处理呈深色表面。黑色氧化层减少反光并具备一定的防锈能力。专为走心式和固定主轴式自动车床的高速、高重复精度夹持而设计。

规格参数

参数数值
材料AISI 4140 或 8620,或按您的规格
硬度58–62 HRC(淬火加回火)
表面处理黑色氧化(发黑)或精磨本色
内孔公差+0.005 / 0 mm
锥度精度AT3 或更优,符合 DIN 55026
跳动(TIR)端部 ≤ 0.008 mm,内孔 ≤ 0.005 mm
圆度≤ 0.003 mm
表面粗糙度锥度 Ra 0.4 µm,其余部位 Ra 0.8 µm
加工方式CNC车削、内圆磨削、外圆磨削
检测100% 三坐标测量、跳动检测、每批硬度测试
批量1–10,000 件,无起订量
交期打样 15 天,批量生产 20 天
原产地中国制造,东莞工厂

精密CNC加工自动车床方孔夹头套装 15-52mm

我们采用精密制造工艺:CNC车削毛坯,然后热处理,最后对锥度和内孔进行精磨。淬火发黑处理在磨削之后进行,因此不会影响尺寸精度。

客户将图纸发给我们的三大理由

1. 批次可追溯的品质。 每一炉材料均有记录。每个零件都有独立序列号。如果您需要将某个批次追溯到原材料、热处理炉和操作人员,我们都有完整记录。绝无含糊。

2. 每批附检测报告。 您将收到一份包含实际测量值的尺寸报告,而非仅通过/不通过的盖章。报告涵盖跳动、锥角、内孔直径、硬度和表面粗糙度。对于关键订单,我们还可提供三坐标测量过程的视频。

3. 同一工厂完成CNC加工、冲压、弹簧和散热器。 您的夹头卡盘并非孤立零件。如果您的组件还需要冲压垫圈、压缩弹簧或驱动电子元件用的散热器,我们可在同一工厂内全部完成。一张采购订单、一套质量体系、一个交货日期。

这些零件的应用领域

36型夹头卡盘常见于瑞士型及自动车床。典型应用包括:

  • 医疗器械零部件: 需要重复夹持且不产生压痕的小型钛合金和不锈钢零件。
  • 钟表及珠宝生产: 跳动要求低于 0.01 mm 的小齿轮、柄轴和表壳。
  • 电子连接器: 高主轴转速下生产的黄铜和铜针、插座及端子。
  • 汽车燃油喷射器: 长时间批量生产中需要同心夹持的针阀和喷嘴体。
  • 航空航天紧固件: 由热处理合金制成的小直径螺栓和镶件。

深色淬火表面常用于工具车间环境,因为光反射会干扰光学检测。该表面还有助于卡盘在存放期间抵御轻微锈蚀。

客户下单前常问的问题

问:是否有最低起订量? 没有。无论是单件打样还是批量生产,我们都以同样的工艺纪律进行加工。许多客户先订购一件来验证配合和跳动,然后再扩大批量。

问:如何保证公差和品质? 我们在热处理后对锥度和内孔进行磨削加工。然后对每个零件进行三坐标测量和跳动检测。检测报告随货附上。如果零件超出规格,我们免费更换。

问:定制CNC夹头卡盘的交期是多久? 标准交期为打样 15 个工作日,批量生产 20 个工作日。如需加急,小批量通常可压缩至 10 天。

问:能否提供材质证明和热处理报告? 可以。我们提供原材料钢厂证书以及包含硬度值和炉批记录的热处理报告。所有文件均为英文。

发送您的图纸

请将您的2D图纸或3D模型发送给我们。我们将审核锥度、内孔和材料规格,并在 12 小时内向您发送正式报价。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

无起订量,无最低订单金额。只需一个按您图纸加工、发货前经过验证的精密淬火发黑夹头卡盘。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头 52型前端六角内孔 中国制造


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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