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定制CNC夹头精密制造 | 无起订量 中国制造

开篇您的图纸定义零件,我们的机器负责执行。夹头出厂离开我们在东莞的车间之前,每一个尺寸都经过验证。我们提供的是根据您的精确几何形状定制的CNC夹头精密制造服务。我们不销售现成的毛坯件。您发送图纸,我们切割钢材、研磨配合面,并交付一个能将工件夹持在0.005 mm TIR以内的夹头。公差:关键直径±0.005 mm,夹持面TIR 0.008 mm交期:标准钢材15个工作日,淬硬合金钢20个工作日起订


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开篇

您的图纸定义零件,我们的机器负责执行。夹头出厂离开我们在东莞的车间之前,每一个尺寸都经过验证。

我们提供的是根据您的精确几何形状定制的CNC夹头精密制造服务。我们不销售现成的毛坯件。您发送图纸,我们切割钢材、研磨配合面,并交付一个能将工件夹持在0.005 mm TIR以内的夹头。

  • 公差:关键直径±0.005 mm,夹持面TIR 0.008 mm
  • 交期:标准钢材15个工作日,淬硬合金钢20个工作日
  • 起订量:无。一件也可生产。
  • 产地:中国制造,BQUQ工厂,20年精密加工经验。

技术规格

参数数值备注
可选材料20CrMnTi、40Cr、9Cr18、4140、8620可按要求渗碳淬火至58–62 HRC
夹头尺寸范围4英寸至12英寸(100–300 mm)可按要求定制直径
卡爪数量6(标准),可按要求定制3或12按您的工件轮廓研磨
公差内孔及外径±0.005 mm使用蔡司三坐标测量机验证
跳动(TIR)鼻端≤0.008 mm使用测试棒测量,100%全检
表面粗糙度夹持面Ra 0.4 µm研磨加工,非车削
螺纹类型公制或英制,2A/2B级内螺纹按您的规格加工
热处理渗碳+淬火+回火渗碳层深度0.8–1.2 mm
工艺CNC车削、研磨、卡爪槽线切割复杂卡爪轮廓采用五轴加工
批量1至10,000件无起订量,批次可追溯
检测每批附完整尺寸检测报告包含材质证明

定制CNC夹头卡盘座精密制造中国厂家

客户将图纸发给我们 的三大理由

1. 批次可追溯的质量。 每只夹头都有唯一序列号。我们记录热处理炉批号、原材料炉号及最终三坐标测量数据。如果您的产线出现问题,可以直接追溯到我们的炉子和操作人员。无需猜测。

2. 每批附检测报告。 您不必完全信任我们。发货前,我们会发送包含所有关键尺寸、跳动测量值及材质证明的PDF报告。大批量订单还附SPC控制图。您的来料质检可以省去全检环节。

3. 一家工厂完成CNC加工+冲压+弹簧+散热器。 您的夹头不是孤立的零件。许多客户会将夹头与定制弹簧夹头或主轴电机散热器配套采购。我们在同一厂区内运营全部四条产线。您只需一张采购订单、一个交货日期、一套质量标准。供应商更少,延误更少。

这些零件的应用领域

我们工厂生产的定制CNC夹头应用于:

  • 走心式车床用于医疗螺丝加工——6个卡爪夹持薄壁钛合金件而不变形。
  • 多轴自动车床用于汽车燃油喷射器产线——2万次以上循环的重复夹持精度。
  • 高速车削中心用于航空航天衬套——跳动低于0.008 mm,保证精加工余量一致。
  • CNC磨床上的液压膨胀夹头——我们的6卡爪设计可替代膜片式夹头,用于异形毛坯。
  • 打样车间——非标零件轮廓的一次性夹头,15天交付。

我们还为现有夹头制作替换卡爪。寄送旧件或草图,我们匹配轮廓。

客户下单前常问的问题

问:你们的起订量是多少? 零。打样一件或量产5,000件都可以。单价随数量递减,但首件从来不是问题。

问:你们如何保证公差和质量? 每只夹头都使用蔡司三坐标测量机检测。跳动使用淬硬测试棒验证。检测报告随货发送。如果任何尺寸超差,我们自费返工或更换,无需争论。

问:交期是多长? 标准钢材:图纸确认后15个工作日。淬硬合金钢(58 HRC及以上):20个工作日。紧急订单可分批交付——首批20%在7天内发货,其余15天内完成。

问:你们提供材质证明吗? 提供。我们随货附上原材料钢厂证书及自有热处理报告。如需第三方检测(超声波探伤、磁粉探伤),我们按成本价安排。

发送您的图纸

不要再等待需要返工的通用夹头。将您的2D或3D文件发送给我们。我们检查可制造性、确认价格,然后开始加工。

  • 12小时内给出确定报价——不是估算,是固定价格。
  • 邮箱: sc@bquq.com
  • WhatsApp: +86 13713157787

精密制造是我们的唯一业务。中国制造,发货前全检,无起订量。您的图纸就是下一步。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头精密制造,中国制造 | BQUQ


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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