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定制CNC夹头刀柄 HSK50 ER20 精密加工

开篇您的图纸将变为成品HSK50 ER20夹头刀柄。我们从实心钢材开始加工,研磨关键表面,并在发货前验证锥度和跳动。无任何意外。公差:锥度与内孔同心度 0.005 mm表面粗糙度:锥面 Ra 0.4,其余部位 Ra 0.8交期:标准批次 10–15 个工作日无起订量:单件或千件均可材料:20CrMnTi 或 8620,渗碳淬火至 58–62 HRC技术规格参数数值标准HSK50,ER20 夹头座材


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开篇

您的图纸将变为成品HSK50 ER20夹头刀柄。我们从实心钢材开始加工,研磨关键表面,并在发货前验证锥度和跳动。无任何意外。

  • 公差:锥度与内孔同心度 0.005 mm
  • 表面粗糙度:锥面 Ra 0.4,其余部位 Ra 0.8
  • 交期:标准批次 10–15 个工作日
  • 无起订量:单件或千件均可
  • 材料:20CrMnTi 或 8620,渗碳淬火至 58–62 HRC

技术规格

参数数值
标准HSK50,ER20 夹头座
材料20CrMnTi、8620 或 42CrMo(按图纸)
硬度58–62 HRC 渗碳淬火,芯部 30–35 HRC
加工方式五轴CNC铣削、CNC车削、外圆磨削
公差锥度 TIR 0.005 mm,夹头座 0.01 mm
表面粗糙度锥面 Ra 0.4,法兰及本体 Ra 0.8
动平衡G2.5 @ 20,000 rpm(可选 G1.0)
涂层TiN、TiAlN 或发黑处理(可选)
检测100% 锥度规检验,每批附跳动报告
批量1–5,000 件,无起订量
交期样品 10 天,量产 15 天
产地中国制造,东莞工厂

定制CNC筒夹夹头 HSK100 ER40 精密制造 中国制造

我们使用五轴CNC铣床加工复杂的HSK50锥度和传动槽。外圆磨床精磨锥面和夹头座。每支刀柄均通过精密锥度规和千分表进行跳动检测。未通过内部质检的产品绝不出货。

客户选择向我们发送图纸的三大理由

1. 批次可追溯的品质。 每批次均有独立工单号。我们记录材料炉号、设备参数和操作员编号。如需追溯零件所用钢材,我们可提供完整文件。这对航空航天和医疗器械刀具至关重要。

2. 每批附检测报告。 每次发货均附带尺寸检测报告,列明锥角、跳动、硬度和表面粗糙度。绝非笼统的"合格证明",而是实测零件的真实数据。如需第三方检测,我们也可协调安排。

3. 一站式工厂:CNC加工 + 冲压 + 弹簧 + 散热器。 我们不是贸易公司。我们 5,000 平方米的工厂涵盖CNC加工、金属冲压、弹簧卷制和散热器挤压生产线。您发来夹头刀柄图纸,我们可在同一封邮件中同时报价拉钉、弹簧或冷却喷嘴。供应商更少,交期更短,责任主体唯一。

应用领域

HSK50 ER20 夹头刀柄是高速加工中心的标准配置。配合 ER20 弹簧夹头夹持刀具,典型应用于柄径不超过 13 mm 的钻头、立铣刀和铰刀。

  • 模具工厂: 淬硬钢型腔的高速精加工。短而刚性的 HSK50 锥度在 15,000–20,000 rpm 下有效降低振动。
  • 汽车生产线: 铝件和铸铁件的钻孔、攻丝作业。快速换刀和稳定的跳动精度保证节拍时间。
  • 航空航天结构件: 钛合金和铝合金加工,刀柄刚性直接影响表面质量和刀具寿命。
  • 医疗器械制造: 不锈钢植入物的小径钻孔和铣削。ER20 夹头系统可在不卸下刀柄的情况下快速换刀。
  • 打样及加工车间: 需要定制长度、特殊内孔或修改法兰的单件零件。我们按您的图纸加工,而非仅提供目录标准品。

客户常见问题

问:起订量是多少? 答:无起订量。样品验证可做 1 件,量产可做 5,000 件。单价随数量递减,但我们不会强制您多买。

问:如何保证公差和品质? 答:我们在同一次装夹中磨削 HSK50 锥面和 ER20 座孔,确保 TIR 0.005 mm。每件产品均经锥度规检验,每批附跳动报告。如到货检验不合格,免费更换。

问:定制CNC夹头刀柄的交期是多久? 答:样品 10 个工作日。图纸确认后量产 15 个工作日。急单可加急至 5 天,需另收加急费。

问:能否提供材质证明? 答:可以。我们提供原材料钢厂证书、热处理报告及自有尺寸检测报告。所有文件均可追溯至批次号。

发送您的图纸

请将 PDF 或 STEP 文件发送给我们。我们将审核几何尺寸、材料和公差。12 小时内为您提供正式报价,包含单价、交期和运费。无强制义务,无隐藏费用。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

精密制造,中国制造,无起订量。您的定制CNC夹头刀柄,发货前全面验证。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头刀柄 | 精密制造,无起订量


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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