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重型CNC夹头座TG150定制加工,中国制造

## 开篇
您的图纸决定部件。我们负责加工。我们负责验证。然后我们发货。这是一款重型TG150夹头座,专为高扭矩和可重复夹持而设计。我们严格按照您的图纸制造,而非从标准目录中选型。每一件产品在离开东莞工厂前都会经过检验。公差:关键直径±0.005mm跳动:鼻端≤0.008mm TIR交期:定制批次15-20个工作日无起订量:一件或一千件均可订购材料:20CrMnTi或8620,渗碳淬火至HRC 5


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## 开篇 您的图纸决定部件。我们负责加工。我们负责验证。然后我们发货。

这是一款重型TG150夹头座,专为高扭矩和可重复夹持而设计。我们严格按照您的图纸制造,而非从标准目录中选型。每一件产品在离开东莞工厂前都会经过检验。

  • 公差:关键直径±0.005mm
  • 跳动:鼻端≤0.008mm TIR
  • 交期:定制批次15-20个工作日
  • 无起订量:一件或一千件均可订购
  • 材料:20CrMnTi或8620,渗碳淬火至HRC 58-62

## 技术规格 我们拥有专用于夹头座加工的CNC车削和磨削生产线。无共用产线,无切屑或热处理批次交叉污染。

参数数值
材料20CrMnTi、8620,或按您的规格
硬度渗碳淬火58-62 HRC,芯部30-40 HRC
公差内孔和锥度±0.005mm
跳动鼻端≤0.008mm TIR,锥度≤0.005mm
表面粗糙度锥度Ra 0.4µm,外径Ra 0.8µm
螺纹磨削加工,2B级或更高
键槽/槽口拉削或线切割,±0.01mm
动平衡G2.5 @ 20,000 RPM(如需)
工艺CNC车削→热处理→外圆/内圆磨削→最终研磨
检验100%尺寸检测,每批次附CMM报告
批量1-5,000件,无起订量
交期打样15天,量产20天

精密CNC夹头刀柄

我们使用三菱和马扎克CNC车床,配合斯图特或同等水平的万能外圆磨床。内锥度采用专用坐标磨床加工,分辨率达0.002mm。热处理在真空炉中完成,附带完整的时间-温度曲线图。

## 客户选择向我们发送图纸的三个理由 1. 批次可追溯的质量 每批次都有唯一的热处理炉号和工单卡。我们从来料棒材到最终磨削全程跟踪材料。如需追溯某个零件的炉次来源,我们可在几分钟内完成。

2. 每批次附检验报告 每次发货均附带完整的尺寸检测报告,包括锥角、内孔直径、跳动和硬度的CMM数据。您的来料检验不会出现意外。

3. 同一工厂完成CNC加工+冲压+弹簧+散热器 您发送夹头座图纸,我们负责加工。但如果您的组件还需要冲压保持架、弹簧夹头或主轴电机散热器,我们同样可以制造。一张采购订单,一个发货点,一套质量体系。

## 应用领域 TG150夹头座不适用于轻载工况。它用于标准ER夹头无法满足扭矩或刚性要求的场合。

  • CNC车床动力刀具 – 在车削中心上夹持铣削和钻孔的柄式刀具。
  • 立式加工中心 – 钢材和Inconel合金的重型粗加工,防止刀具被推出。
  • 多轴自动车床 – 大批量生产,需要在数千次循环中保持稳定的夹持力。
  • 滚齿和拉削 – 轴向推力大,任何滑动都会损坏工件的场合。
  • 航空航天结构件 – 钛合金和铝框架加工中,刀柄刚性直接影响表面质量。

在上述每种应用中,夹头座都必须无间隙地夹持刀柄。我们磨削加工的锥面和淬硬本体确保了这一点。

## 客户常见问题 问:你们的起订量是多少? 答:无起订量。我们可以制造一件用于打样验证,也可以制造5,000件用于量产。刀具成本分摊到单价中,不另行收取。

问:你们如何控制公差和质量? 答:我们在热处理后磨削所有关键表面。锥角采用精密气动量仪检测。跳动在测试心轴上测量。每件产品都有CMM报告。我们保证内孔和锥度±0.005mm,鼻端跳动0.008mm TIR。

问:定制CNC夹头座的交期是多久? 答:打样15个工作日,量产批次20个工作日。如需加急,我们可以分批交付或采用加急热处理。下单前我们会告知确切日期。

问:你们能提供材质证明吗? 答:可以。我们提供原材料钢厂证书、热处理报告和硬度测试结果。所有文件均可追溯到您零件上的批次号。

## 发送您的图纸 请将您的PDF或STEP文件发送给我们。我们将审核几何尺寸、材料和公差。12小时内您将收到包含交货日期的正式报价。

无起订量。精密制造,中国出厂,发货前全检。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

我们随时准备为您的定制CNC夹头座提供报价。

需要其他零件?我们同样在东莞工厂加工定制CNC加工ER16弹簧夹头及锁紧螺母 | 中国精密制造


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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