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CNC加工泵叶轮 | 定制精密叶轮制造

引言泵的效率完全取决于叶轮的几何形状。我们根据您的3D模型或2D图纸直接加工每一个叶轮。没有通用毛坯,没有重新设计的近似方案。在零件出厂前,我们会使用三坐标测量机验证关键尺寸。概览: 加工特征公差±0.01 mm,5轴CNC加工能力,交货期从7个工作日开始,无最小起订量。规格参数参数数值材料铝6061-T6,7075-T6,不锈钢304/316L,黄铜C36000,青铜C95400,钛合金5级,P


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引言

泵的效率完全取决于叶轮的几何形状。我们根据您的3D模型或2D图纸直接加工每一个叶轮。没有通用毛坯,没有重新设计的近似方案。在零件出厂前,我们会使用三坐标测量机验证关键尺寸。

概览: 加工特征公差±0.01 mm,5轴CNC加工能力,交货期从7个工作日开始,无最小起订量。

规格参数

参数数值
材料铝6061-T6,7075-T6,不锈钢304/316L,黄铜C36000,青铜C95400,钛合金5级,PEEK,PTFE
设备3轴和5轴CNC加工中心(Fanuc和Siemens控制系统)
最大零件尺寸Ø 400 mm × 300 mm高度
公差孔径和配合面±0.01 mm,叶片轮廓±0.05 mm
表面光洁度密封面Ra 0.4 µm,标准Ra 1.6 µm,机加工态或喷砂处理
动平衡可达G2.5级(ISO 1940-1)
检测完整CMM报告,表面粗糙度测试,材料证书
批量1件至10,000件,无最小起订量
交货期原型7–15个工作日,批量生产15–25天
地点中国东莞(工厂直销,中国制造)

定制CNC加工悬挂部件

客户向我们发送图纸的三个理由

1. 批次可追溯的质量。 每个叶轮都有唯一的序列号。我们跟踪该序列号的材料炉号、刀具路径、操作人员和检测结果。如果发生现场故障,我们可以在数小时内追溯到确切的批次和工艺参数。每次发货都会附带完整的可追溯性文件。

2. 每批次检测报告。 我们不只是说“在公差范围内”。您会收到一份包含实际测量值的尺寸报告,而不是简单的合格/不合格勾选。对于轮毂孔和叶片尖端半径等关键特征,我们提供CMM点云数据。这为您的质检团队节省了数小时的重新验证时间。

3. 一个工厂完成CNC加工+冲压+弹簧+散热器。 您的泵组件可能需要冲压壳体、弹簧加载密封保持器或电机驱动器上的散热器。我们在同一厂房内运营四条生产线。您发送完整的BOM,我们协调加工、冲压、弹簧卷制和散热器制造。一张采购订单,一个发货日期,一个责任方。

这些零件的应用领域

我们的CNC加工泵叶轮用于标准铸件无法满足要求的应用场景。典型用途包括:

  • 化工输送泵处理腐蚀性介质——当标准塑料降解时,我们使用316L或钛合金加工叶轮。
  • 热水循环泵——间隙精密的封闭式叶轮,实现安静高效的运行。
  • 船用舱底泵和发动机冷却泵——能够承受盐水侵蚀的青铜叶轮。
  • 医疗设备流体处理——用于透析和输液泵的小型PEEK叶轮,对材料纯度和尺寸一致性要求极高。
  • 汽车测试台架用燃油泵和机油泵——根据您的流量曲线定制加工的叶片轮廓。
  • 航空航天燃油增压泵——薄叶片铝制叶轮,由实心坯料加工而成,强度可靠。

如果您的应用需要非标准叶片数量、特定叶片角度或混合材料组合,这正是我们的专长所在。

客户下单前常问的问题

问:最小起订量是多少? 答:无最小起订量。我们可以加工一件用于测试的原型,也可以加工一千件用于批量生产。单价随数量增加而降低,但我们不会拒绝单件订单。

问:如何保证公差和质量? 答:关键特征公差保持在±0.01 mm。每批次均提供带实际数值的CMM检测报告。我们还提供材料证书,并可应要求为汽车或航空航天客户提供完整的PPAP文件包。

问:标准交货期是多久? 答:图纸确认后,原型叶轮在7–10个工作日内发货。100件以上的批量生产通常需要15–25个工作日。紧急替换件可加急至5天。

问:能否提供材料证书? 答:可以。我们为所有金属和塑料提供钢厂证书,包括铝和不锈钢的热处理报告。对于航空航天或医疗应用,我们可提供完整的可追溯性文件。

发送您的图纸

不要再猜测铸件是否能满足您的流量曲线。将您的图纸或3D模型发送给我们,我们将加工出完全符合您设计意图的叶轮。

12小时内获得确定报价。 将您的PDF、STEP或IGES文件发送至sc@bquq.com,或通过WhatsApp联系我们:+86 13713157787。我们将回复价格、交货期,如果发现任何可制造性问题,还会提供DFM评审。

需要其他零件?我们同样在东莞工厂加工精密CNC加工珠宝扣环与挂钩 | 中国定制制造


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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