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定制CNC加工电动工具零件 | 中国精密制造

开篇您的图纸。我们的设备。验证过的结果。我们严格按照您的CAD模型和GD&T标注加工电动工具零件。每一批次在出厂前都经过检验。您得到的是功能可靠的零件,而不是意外。概览: 关键特征公差±0.005 mm,标准交期5天,可加急3天,无起订量 — 一个原型或一万件均可。规格参数参数能力材料铝(6061、7075),钢(1214、12L14、4140),不锈钢(303、304、316),黄铜,铜


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开篇

您的图纸。我们的设备。验证过的结果。

我们严格按照您的CAD模型和GD&T标注加工电动工具零件。每一批次在出厂前都经过检验。您得到的是功能可靠的零件,而不是意外。

概览: 关键特征公差±0.005 mm,标准交期5天,可加急3天,无起订量 — 一个原型或一万件均可。


规格参数

参数能力
材料铝(6061、7075),钢(1214、12L14、4140),不锈钢(303、304、316),黄铜,铜,POM,PEEK,尼龙
设备三轴和五轴CNC铣床,瑞士型走心车床,车削中心,动力刀具
最大零件尺寸800 mm x 600 mm x 500 mm(铣削),Ø50 mm x 300 mm(车削)
公差标准±0.01 mm,精密±0.005 mm,位置度在0.02 mm以内
表面粗糙度加工态Ra 0.4 µm,抛光后可达Ra 0.2 µm
表面处理阳极氧化(本色、黑色、彩色),钝化,镀镍,粉末喷涂,喷砂
批量1件至100,000件以上,无起订量
检测首件检验(FAI),过程检验,每批次最终CMM报告
交期原型3-5天,量产7-15天(视数量而定)

精密CNC加工航空航天壳体


客户选择将图纸交给我们的三大理由

1. 批次可追溯质量。 每个批次都有独立工单号。材料炉号、刀具补偿和检测数据均记录在该工单号下。如果零件在现场出现故障,我们可以精确追溯到具体班次和设备。您获得的是完整的可追溯性,而不仅仅是一箱零件。

2. 每批次附带检测报告。 我们不靠猜测。每个批次都包含尺寸报告,记录关键特征的实际测量值。复杂几何形状采用CMM数据,标准孔和螺纹采用卡尺和塞规数据。发货前您就清楚收到的是什么。

3. 同一工厂完成CNC加工+冲压+弹簧+散热器。 您的电动工具组件往往不仅需要机加工零件。冲压支架、压缩弹簧、铝制散热器——我们都在同一厂区内完成。一张采购订单、一套质量体系、一个发货点。更少的供应商,更少的延误,更少的借口。


这些零件的应用场景

这些是承载高循环载荷的部件,承受振动、热量和冲击。

  • 电机外壳和端盖 — 采用6061铝材CNC加工,阳极氧化提高耐磨性,严格控制同轴度以确保轴承配合。
  • 齿轮箱板和隔片 — 采用4140钢精密铣削,淬硬并磨削,位置度公差保证齿轮啮合安静平稳。
  • 扳机组件和安全杠杆 — 小型不锈钢或POM零件,表面光洁度高,在瑞士型走心车床上加工以确保壁厚一致。
  • 电池包导轨和连接器 — 黄铜或铜触点,严格控制尺寸以确保可靠的电气连接。
  • 无刷电机控制器散热器 — CNC加工铝材,翅片几何形状针对气流优化,阳极氧化提高热发射率。
  • 卡盘爪和夹头 — 淬硬钢,关键表面磨削,数千次循环中保持稳定的夹紧力。

凡是电动工具中旋转、滑动、锁定或散热的部件,我们都能加工。


客户下单前常问的问题

问:你们的起订量是多少? 答:无起订量。我们可以加工单个原型用于验证,无需更换刀具即可过渡到批量生产。无论您订购5件还是5,000件,我们收取相同的换线费率。

问:你们如何保证公差和质量? 答:我们按照您的图纸加工,而不是按照我们的方便。关键尺寸通过CMM验证,每批出货均附带报告。对于影响装配的特征,如螺纹中径和压配孔径,我们还会进行100%全检。

问:你们的典型交期是多久? 答:原型3-5个工作日发货。100-1,000件的量产订单7-10天发货。10,000件以内的大批量订单需要12-15天。加急服务可将交期缩短40%,需额外收费。

问:你们提供材质证明吗? 答:提供。我们使用的每种材料都附有钢厂质保书。我们会将质保书附在批次报告中。如需第三方检测或特殊认证(如RoHS、REACH),我们按成本价安排。


发送您的图纸

不要再到处询价了。将您的CAD文件发给我们,12小时内即可获得确定报价。

我们会回复详细报价单:单价、刀具费用(如有)、交期,以及DFM建议——如果我们发现可以在不影响功能的前提下让您的零件加工更快或更便宜。

将图纸发送至 sc@bquq.com,或通过WhatsApp联系 +86 13713157787

精密制造,中国制造,提供工程解答——而非自动回复。

需要其他零件?我们同样在东莞工厂加工定制CNC加工花键轴 | 精密制造,无起订量


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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