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定制CNC加工HSK40 ER16弹簧夹头刀柄高速主轴用

开篇您的图纸决定零件规格。我们负责加工、检测,并随货附上完整检测报告。这是一款定制CNC弹簧夹头,严格按照您的尺寸和跳动要求制造。我们不销售标准库存毛坯。每一件产品均根据您的图纸生产,出厂前经三坐标测量机(CMM)检测合格后方可发货。跳动:鼻端(ER16夹头座)≤ 0.005 mm TIR材料:20CrMnTi或8620,渗碳淬火至HRC 58–62交期:打样7–12个工作日,批量生产15–20天


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开篇

您的图纸决定零件规格。我们负责加工、检测,并随货附上完整检测报告。这是一款定制CNC弹簧夹头,严格按照您的尺寸和跳动要求制造。我们不销售标准库存毛坯。每一件产品均根据您的图纸生产,出厂前经三坐标测量机(CMM)检测合格后方可发货。

  • 跳动:鼻端(ER16夹头座)≤ 0.005 mm TIR
  • 材料:20CrMnTi或8620,渗碳淬火至HRC 58–62
  • 交期:打样7–12个工作日,批量生产15–20天
  • 无起订量:1件或1,000件均可下单
  • 中国制造,东莞工厂,20年精密制造经验

技术规格

我们采用5轴CNC车铣复合加工中心生产HSK40 ER16弹簧夹头刀柄。锥面在热处理后进行磨削加工,而非仅车削完成。这是确保刀柄在30,000 RPM转速下保持精度的关键。

参数数值
可选材料20CrMnTi、8620、42CrMo、304/316不锈钢
硬度渗碳淬火HRC 58–62,渗碳层深度0.8–1.2 mm
锥度精度AT3级,符合DIN 69893标准(HSK40)
夹头座跳动≤ 0.005 mm TIR
同轴度(夹头至锥面)≤ 0.008 mm
表面粗糙度锥面Ra 0.4 µm,本体Ra 0.8 µm
动平衡G2.5 @ 25,000 RPM(可选G1.0)
螺纹ER16夹头螺母螺纹,M16x0.75或按图纸要求
工艺5轴CNC车削、磨削、CMM检测
批量1至10,000+件
检测100%尺寸检测,每批附CMM报告
交期7–12天(打样),15–20天(批量生产)

定制CNC夹头刀柄

我们还可增加内冷孔、拉钉或定制法兰。只需发送图纸,我们将根据您的需求精准报价。


客户选择向我们发送图纸的三大理由

1. 批次可追溯的质量。 每个炉号、每份材质证书、每道机加工序均有完整记录。如需将某个批次追溯到原材料棒料,我们可在数分钟内完成。这对航空航天和医疗器械刀具至关重要——一支不合格的刀柄即可导致整条产线停摆。

2. 每批附检测报告。 每笔订单均附带CMM检测报告,而非通用合格证。报告包含锥度角、跳动、硬度和表面粗糙度的实际测量值。您可将其归档至质检部门或直接转交客户。绝无意外。

3. 同一工厂完成CNC加工 + 冲压 + 弹簧 + 散热器。 我们在同一厂区内运营四条生产线。如果您的项目需要弹簧夹头、冲压拉钉、夹头弹簧以及主轴驱动散热器,只需一个供应商、一个发货点、一张发票。减少文书工作,减少延误,价格更优。


应用领域

HSK40 ER16弹簧夹头刀柄属于高速工具系统,可夹持ER16弹簧夹头,适用于柄径1 mm至10 mm的钻头、立铣刀和铰刀。典型应用场景:

  • CNC加工中心 – 30,000 RPM主轴,铝件及钢件切削
  • 走心式车床 – 动力刀塔、微孔钻削
  • 汽车动力总成生产线 – 气门导管铰孔、凸轮轴孔精加工
  • 医疗器械制造 – 骨螺钉、植入物用小直径钻头
  • 航空航天结构件 – 铝合金高进给铣削,跳动直接影响刀具寿命

HSK40中空短锥结构提供高夹紧力和重复定位精度。配合ER16弹簧夹头,是小直径刀具高速加工的行业标准配置。我们生产的刀柄可替代OEM原厂件,也可用于您自有刀具产品目录。


客户常见问题

问:最小起订量是多少? 答:无起订量。我们先制作一件样品供您测试,再进入批量生产。小批量订单的刀具费用已包含在单价中。100件以上可享受阶梯价格。

问:如何保证公差和品质? 答:HSK40锥面在热处理后进行磨削加工,而非仅车削。每件产品均经CMM测量。跳动控制在0.005 mm TIR以内。检测报告随货附上。如产品在贵司来料检验中不合格,我们免费更换。

问:定制CNC弹簧夹头的交期是多久? 答:打样(1–5件):7–12个工作日。批量生产(50件以上):15–20个工作日。急单可加急至5天,需加收15%费用。下单时我们会确认具体交期。

问:是否提供材质证书和热处理报告? 答:提供。每批产品均附原材料钢厂证书(EN 10204 3.1)及热处理报告,显示硬度和渗碳层深度。如需第三方检测(UT超声波探伤、MPI磁粉探伤),可另行安排。


发送您的图纸

12小时内获取正式报价。我们将审核您的图纸,确认材料、公差和交期。无强制义务,无隐藏费用。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

精密制造,定制CNC弹簧夹头,中国制造,无起订量。发送您的图纸,其余交给我们。

需要其他零件?我们同样在东莞工厂加工定制CNC弹簧夹头刀柄 BT40 ER20 精密制造 中国制造


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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