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定制CNC夹头卡盘套装 ER11至ER40 中国精密制造

开篇您的图纸决定零件规格,我们负责加工。每一套夹头卡盘均严格按照您的尺寸制造,而非基于标准库存近似。发货前,每件产品均经过三坐标测量机和跳动检测仪检验。您得到的将是与主轴完美匹配的零件,而非勉强适配的替代品。公差:关键直径±0.005 mm跳动:鼻端≤0.008 mm TIR材料:20CrMnTi或8620钢,渗碳淬火至58–62 HRC交期:标准套装15–20天,样品10天无起订量:1件或1,0


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开篇

您的图纸决定零件规格,我们负责加工。每一套夹头卡盘均严格按照您的尺寸制造,而非基于标准库存近似。发货前,每件产品均经过三坐标测量机和跳动检测仪检验。您得到的将是与主轴完美匹配的零件,而非勉强适配的替代品。

  • 公差:关键直径±0.005 mm
  • 跳动:鼻端≤0.008 mm TIR
  • 材料:20CrMnTi或8620钢,渗碳淬火至58–62 HRC
  • 交期:标准套装15–20天,样品10天
  • 无起订量:1件或1,000件均可下单

我们是一家位于中国东莞的精密制造工厂,拥有20年CNC加工经验。您提供图纸,其余交给我们。

规格参数

参数数值备注
可选规格ER11, ER16, ER20, ER25, ER32, ER40全系列或混合套装
材料20CrMnTi, 8620, 4140,或按图纸渗碳淬火或整体淬火
硬度58–62 HRC渗碳层深度0.8–1.2 mm
公差内孔及锥度±0.005 mm20°C条件下测量
跳动鼻端≤0.008 mm TIR每件逐一检验
表面粗糙度锥度Ra 0.4 μm,其余Ra 0.8 μm热处理后磨削加工
螺纹类型公制或英制,按图纸拉杆螺纹M8至M16
加工工艺CNC车削、磨削、线切割开槽支持四轴及五轴加工
热处理渗碳或感应淬火厂内或认证供应商
检测CMM报告、跳动报告、硬度测试按批次提供,随货附送
批量1至10,000件无起订量,任意数量
交期量产15–20天,样品10天急单可加急
原产地中国制造东莞工厂

定制CNC夹头延长杆长伸距精密制造

客户选择向我们提供图纸的三大理由

1. 批次可追溯的质量管理。 每个批次均分配唯一的炉号。我们记录材料证书、热处理曲线及最终检验数据。若您的装配线上出现任何问题,我们可精确追溯到对应批次和日期,无需猜测。

2. 每批次附检验报告。 您无需仅凭信任下单。我们随货发送PDF格式的CMM坐标数据、跳动测量值及硬度值。对于关键订单,我们还会附上测量过程的照片。您的质检团队无需到厂即可完成验证。

3. 一站式工厂:CNC加工+冲压+弹簧+散热器。 夹头卡盘并非您唯一需要的零件。我们还运营金属冲压生产线、弹簧卷绕设备及散热器制造线。将完整的装配图纸发给我们,我们将在一次邮件中完成整个BOM报价。更少的供应商,更少的物流麻烦,更低的总成本。

应用领域

我们工厂生产的定制CNC夹头卡盘广泛应用于实际生产环境,包括:

  • CNC车床和车削中心 – 夹持棒料进行高速加工。ER25和ER32常用于瑞士型走心机。
  • 铣床和加工中心 – ER16和ER20夹头卡盘用于立铣刀和钻头。低于0.008 mm的跳动保证刀具寿命可预测。
  • 汽车零部件生产线 – ER40卡盘用于气门杆、凸轮轴毛坯及传动轴。批次可追溯性对PPAP提交至关重要。
  • 医疗器械制造 – 小型ER11卡盘用于钛合金和不锈钢零件。表面光洁度和清洁度至关重要。
  • 航空航天分包商 – ER32卡盘用于铝和Inconel合金零件。每件产品均验证硬度和同心度。
  • 模具和模架工厂 – ER20和ER25卡盘用于石墨电极和淬硬钢刀具。

如果您加工圆形零件,您很可能需要夹头卡盘。我们按您的图纸制造,而非按通用目录规格。

客户下单前常见问题

问:最小起订量是多少? 答:无起订量。我们接受单件原型订单和小批量订单。小批量单价较高,但模具费用为零。您只需为零件本身付费。

问:如何控制公差和跳动? 答:关键直径加工公差为±0.005 mm。热处理后,我们对锥度和内孔进行磨削。每件产品均经CMM和跳动检测仪测量。检验报告随货附送。

问:定制套装的交期是多久? 答:标准套装(ER11至ER40)15–20天发货。原型和急单可在10天内完成。如需更快,请告知您的截止日期,我们将调整生产计划。

问:能否提供材质证书? 答:可以。我们提供原材料钢厂证书、热处理报告及硬度测试结果。对于航空航天或医疗订单,我们可提供完整的可追溯性文档。

发送您的图纸

我们将在12小时内报价。请发送PDF或STEP文件,并注明公差、材料牌号及数量。我们将回复明确的价格和交期。无任何义务,无隐藏费用。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

精密制造,中国品质,无起订量,质量可验证。您的图纸是起点,让我们向您展示我们的实力。

需要其他零件?我们同样在东莞工厂加工定制CNC加工ER40弹簧夹头刀柄,用于立铣刀铣削


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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