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定制CNC夹头套件 | 精密加工刀柄 中国制造

开篇您的图纸定义零件,我们的机器完成其余工作。我们按照您的精确几何要求加工ER夹头毛坯、丝锥夹头、铰刀夹头、钻夹头和立铣刀夹头。每件产品发货前均经过验证,绝无意外。概览: 关键直径公差±0.005 mm,同心度≤0.005 mm TIR,交期7–15天,无起订量。CNC加工、金属冲压、弹簧和散热器一站式工厂。规格参数参数数值材料42CrMo、20CrMnTi、65Mn、40Cr、304/316不锈


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开篇

您的图纸定义零件,我们的机器完成其余工作。

我们按照您的精确几何要求加工ER夹头毛坯、丝锥夹头、铰刀夹头、钻夹头和立铣刀夹头。每件产品发货前均经过验证,绝无意外。

概览: 关键直径公差±0.005 mm,同心度≤0.005 mm TIR,交期7–15天,无起订量。CNC加工、金属冲压、弹簧和散热器一站式工厂。

规格参数

参数数值
材料42CrMo、20CrMnTi、65Mn、40Cr、304/316不锈钢、铝6061-T6
加工工艺CNC车削、CNC铣削、五轴加工、磨削、热处理
关键公差孔径和柄径±0.005 mm
同心度≤0.005 mm TIR(夹头座至锥面)
表面粗糙度锥面Ra 0.4 µm,柄部Ra 0.8 µm
热处理渗碳+淬火,硬度58–62 HRC(渗碳层)
螺纹2A/2B级,或按您的标准
批量1件至10,000件
检测关键尺寸100%全检,每批附CMM报告
交期原型7天,量产15天
起订量无起订量

定制CNC弹簧夹头ER50重型高精度 中国制造

我们采用淬硬并磨削的夹头座。锥面在热处理后磨削,而非热处理前。这就是夹头精度保持在0.01 mm与0.005 mm之间的区别。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每批产品分配唯一编号。材料炉号、热处理炉记录和检测数据均与该编号关联。如果您的产线出现任何问题,我们可以追溯到具体工序和操作人员。您得到的是完整报告,而不是一句“不知道”。

2. 每批附检测报告。 每次发货随附尺寸检测报告,列明孔径、锥角、同心度和表面粗糙度的实测值。我们使用三坐标测量仪和气动量仪。报告由质检人员签字确认,而非仅由电脑生成。

3. CNC加工+冲压+弹簧+散热器一站式工厂。 您的夹头不是孤立零件。它安装于主轴中,夹持刀具,进行金属切削。如果您还需要弹簧夹头、冲压拉钉或主轴电机散热器,我们可在同一工厂内全部制造。供应商更少,交期更短,责任主体唯一。

应用场景

我们的定制CNC夹头应用于真实的生产环境。

  • CNC加工中心: ER16、ER20、ER32和ER40夹头,用于立铣刀和钻头夹持。常见于汽车和模具行业。
  • 自动车床: 针对瑞士型车床的定制柄长和拉钉。我们按您机床的拉杆匹配加工螺纹和锥面。
  • 刀具预调仪和磨床: 低跳动精密夹头,用于刀具磨削。按要求可保证0.003 mm TIR。
  • 铰孔和攻丝作业: 带防拔脱结构的丝锥夹头。我们按您的图纸加工方驱和深度限位。
  • 专用设备: 非标锥度、加长鼻端或内冷设计。只要五轴机床能装夹,我们就能加工。

客户常问问题

问:起订量是多少? 答:无起订量。我们接受一件原型进行验证。量产订单从10件起。许多客户每批订购50–500件用于产线换型。

问:如何保证公差和质量? 答:我们在热处理后磨削锥面和内孔。每个关键尺寸均通过三坐标测量仪和气动量仪检测。检测报告随货附上。如果零件超出规格,我们免费更换并承担加急运费。

问:交期多长? 答:标准交期为原型7天,量产批次15天。紧急订单如材料有库存,可在72小时内交付。我们常备42CrMo和20CrMnTi常用规格圆棒库存。

问:是否提供材质证明? 答:提供。我们提供原材料钢厂证书、热处理报告和硬度测试结果。所有文件均为英文,可追溯至批次编号。

发送您的图纸

请将您的PDF、STEP或IGES文件发送给我们。我们将审核几何形状,如有需要提出改进建议,并在12小时内给出确定报价。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

精密制造,中国出品,无起订量。您的图纸在我们这里安全无忧——我们可按要求签署保密协议。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头卡盘零件 | 精密加工夹头螺母本体


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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