铝制散热器150毫米

铝制散热器150毫米 铝制散热器150毫米 铝制散热器150毫米
铝制散热器150毫米 铝制散热器150毫米 铝制散热器150毫米
要点速览

铝制散热器150mm:ADC12压铸铝,0.8 mm鳍片,间距2.0 mm,100 mm内平面度0.15 mm,热阻0.85 K/W。起订量200件,发货...

铝制散热器150毫米

铝制散热器150毫米:紫铜 C110 材质,翅厚 0.3 mm、片距 5.0 mm,平面度 0.10 mm/100 mm,热阻 1.10 K/W。起订 500 件,交期 72 小时。

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核心结论

150mm铝制散热器采用ADC12压铸铝,热阻0.85 K/W,翅片厚0.8 mm、间距2.0 mm,1.0 mm底板在100 mm范围内平面度0.15 mm。单次25 T冲压行程成型,周期8 s,支持80万件产线,模具公差±0.03 mm,孔位精度±0.10 mm,重量依外形从280 g起。

150mm铝制散热器

核心要点

采用ADC12压铸铝材质的150mm铝制散热器,热阻为0.85 K/W,翅片厚度0.8 mm、间距2.0 mm,1.0 mm底板在100 mm范围内平面度达0.15 mm。单次25 T冲压行程即可成型每个零件,周期8 s,在80万件产线上保持±0.03 mm模具公差和±0.10 mm孔位精度,重量依外形尺寸从280 g起。

150mm铝制散热器

核心要点

采用ADC12压铸铝材质的150mm铝制散热器,热阻为0.85 K/W,翅片厚度0.8 mm、间距2.0 mm,1.0 mm底板在100 mm范围内平面度达0.15 mm。单次25 T冲压行程即可成型每个零件,周期8 s,在80万件产线上保持±0.03 mm模具公差和±0.10 mm孔位精度,重量依外形尺寸从280 g起。

专为变频器(VFD)和逆变器设计,采用ADC12压铸铝材质的150mm铝制散热器热阻达0.85 K/W。翅片厚度0.8 mm、间距2.0 mm;1.0 mm底板在发货前经检测,100 mm范围内平面度为0.15 mm。

延伸阅读:微细CNC加工在半导体和可穿戴设备中的新应用。

设计思路与工艺

单次25 T冲压行程即可成型整个150mm铝制散热器,因此零件成本不再随复杂度增加而上升。模具运行公差±0.03 mm,8 s的周期支撑80万件的产线。

一体式结构省去了分体式散热器中的粘接层,缩短了热传导路径。ADC12压铸铝与气流之间除冲压表面本身外,无任何其他介质。

冲压结构比挤压型材更能容忍批次波动:模具磨损首先表现为翅片间距的可测量偏移,质检可在三坐标测量机加花岗岩平面度平台上发现,而非等到现场才暴露。

冲压ADC12压铸铝使150mm铝制散热器保持轻量,依外形尺寸从280 g起,同时不牺牲翅片密度,这在气流路径长度已被机壳限定的场合尤为重要。

另请参阅:BQUQ 铝制冷板液冷。

每次冲压行程的尺寸完全一致,因此±0.10 mm的孔位精度可贯穿整批。这正是变频器和逆变器批量项目具备可重复性的原因。

了解更多关于 定制散热器与均温板解决方案 的内容。

材料选择与表面处理

标准材料为ADC12压铸铝,供货状态为透明阳极氧化Type II,5-10 µm。对于变频器和逆变器暴露环境有顾虑的应用,我们建议采用钝化处理;在导电性比重量更重要的场合,铜C110可提升热性能,但单位重量约翻倍。

可指定的公差等级

一般尺寸公差为±0.20 mm,关键特征如翅片间距的±0.03 mm单独控制。成型几何继承±0.03 mm的模具重复精度,孔位保持在±0.10 mm。更严的公差等级需要额外的冲压工序,因此值得在开模前而非开模后决定。

每批出货前的检验

每批均附三坐标测量机加花岗岩平面度平台出具的CMM报告。我们记录平面度、间距、底板厚度和孔位,并在离开产线前标记任何超出±0.20 mm的项目。

平面度在花岗岩而非铸铁平台上测量,因为在80 x 60 x 35 mm下,100 mm范围内0.15 mm的读数在未经研磨的平台上会有差异。记录同时保留两种读数。

成型后我们检查0.8 mm翅片尖端是否有毛刺和裂纹,因为冲压可能在不改变任何图纸尺寸的情况下使根部开裂。毛刺限值按零件单独设定。

最终防护为PE袋加蜂窝纸箱,每箱15 kg。每箱均标注批次、数量和检验状态,记录按ISO9001文件保存10年。

该零件的应用场合

在变频器和逆变器中,0.85 K/W的额定值决定了机壳仍需多少气流。在变频器和逆变器的工作结温下,0.8 mm翅片、2.0 mm间距可将温差控制在传感器预算之内。

对于变频器和逆变器装配,100 mm范围内0.15 mm的安装面与热性能额定值同样重要:它决定导热界面材料是均匀铺展还是在一端堆积。

从事变频器和逆变器设计的工程师会先问平面度再问热数据,因为变频器和逆变器装配是自动化的,底板不平会直接停线。

对于变频器和逆变器样件,5个工作日涵盖图纸审核和首件。一旦±0.03 mm的能力通过签核,量产批次转为12个工作日。

规格参数

参数数值 / 范围
材料ADC12压铸铝
翅片厚度0.8 mm
翅片间距2.0 mm
翅片高度15 mm
底板厚度1.0 mm
底板平面度100 mm范围内0.15 mm
热阻0.85 K/W
热测试条件ΔT = 60 K,自然对流
表面处理透明阳极氧化Type II,5-10 µm
尺寸范围80 x 60 x 35 mm

常见问题:下单前的疑问

模具在更换前能用多久?

在正常冲压吨位下,ADC12压铸铝的模具寿命约为。以80万件计,即6至12个月。我们为变频器和逆变器项目在现场备有备用模具组,若平面度记录显示磨损,可免去等待时间。

包装和运输条件如何?

标准包装为PE袋加蜂窝纸箱,每箱15 kg。我们报FOB广州价。出口纸箱标注批次、数量和检验状态,包括检验报告在内的完整文件随货同行。

相关技术资料:中国第三方验货:预约与报告使用指南。

你们提供CAD文件或图纸吗?

我们随CMM报告提供2D图纸,3D STEP按需提供。两者均标注平面度公差和模具分型线,如果您要在自己的装配中核查100 mm范围内0.15 mm,这一点很重要。

你们持有哪些质量认证?

工厂通过ISO9001认证,零件按需随附RoHS和REACH声明。可在封柜前安排第三方SGS检验,这也是大多数变频器和逆变器买家的指定要求。

你们如何防止电偶腐蚀?

关键在于避免在潮湿接触区出现第二种金属。我们建议采用透明阳极氧化Type II,5-10 µm,并在零件接触铝制机壳处加装隔离垫圈。告知我们配合材料,我们会相应指定涂层。

我们的制造与发货方式

产线位于东莞,为单一ISO9001工厂。25 T冲压机覆盖150mm铝制散热器系列,目前承诺月产能为80万件。

我们的变频器和逆变器经验可追溯至2015年的首个开模项目。正是这段历史,使标准的透明阳极氧化Type II,5-10 µm和±0.20 mm显得保守而非乐观。

生产以8 s周期运行,并在100 mm范围内0.15 mm处配备在线视觉检测。这正是80万件承诺在旺季依然可信的原因。

索取报价: sc@bquq.com | WhatsApp +86 13713157787 | 中国东莞

产品图库

150mm铝制散热器

推荐阅读:冲压金属外壳设计:屏蔽、配合与表面处理。

150mm铝制散热器

可与 与中国工厂建立长期合作关系 对比查看。

150mm铝制散热器

150mm铝制散热器

关键规格与选型指南

规格对比

参数数值 / 范围
材料ADC12压铸铝
公差模具±0.03 mm;孔位±0.10 mm
交期该工艺标准交期;下单时确认
起订量该工艺标准起订量;下单时确认
产能80万件产线;8 s周期

选型 / 对比

方案最适合取舍
一体式冲压ADC12散热器气流路径固定的变频器和逆变器散热模具运行公差±0.03 mm,模具磨损会使翅片间距产生可测量偏移
分体式粘接散热器样件或小批量生产粘接层增加热传导路径的热阻
挤压散热器简单的等截面型材模具磨损带来的批次波动比冲压结构更难控制

工艺 / 检验

阶段控制记录
成型单次25 T冲压行程;8 s周期尺寸一致的冲压输出
模具模具公差±0.03 mm模具磨损导致的翅片间距偏移
平面度1.0 mm底板经检测,100 mm范围内平面度0.15 mm花岗岩平面度平台测量
孔位整批±0.10 mm三坐标测量机检验
出货前每批出货前检验三坐标测量机加花岗岩平面度平台结果

常见问题解答

150mm铝制散热器的热阻是多少?

采用ADC12压铸铝材质的150mm铝制散热器热阻达0.85 K/W。翅片厚度0.8 mm、间距2.0 mm,1.0 mm底板在发货前经检测,100 mm范围内平面度为0.15 mm,支持变频器和逆变器散热。

延伸阅读:定制波纹翅片散热器。

150mm铝制散热器使用什么材料?

该零件由ADC12压铸铝冲压而成。这使150mm铝制散热器保持轻量,依外形尺寸从280 g起,同时不牺牲翅片密度。一体式结构省去了分体式散热器中的粘接层,缩短了热传导路径。

150mm铝制散热器可指定哪些公差?

模具运行公差±0.03 mm,由于每次冲压行程的尺寸完全一致,±0.10 mm的孔位精度可贯穿整批。1.0 mm底板经检测,100 mm范围内平面度为0.15 mm。模具磨损导致的翅片间距偏移可在三坐标测量机加花岗岩平面度平台上发现。

另请参阅:特殊夹头:阶梯孔、锯齿孔与异形孔。

150mm铝制散热器是如何制造的?

单次25 T冲压行程即可成型整个150mm铝制散热器,因此零件成本不再随复杂度增加而上升。8 s的周期支撑80万件的产线。冲压结构比挤压型材更能容忍批次波动,模具磨损首先表现为可测量的翅片间距偏移。

了解更多关于 CNC精密车削零件单价成本明细 的内容。

150mm铝制散热器的重量是多少?

冲压ADC12压铸铝使150mm铝制散热器保持轻量,依外形尺寸从280 g起,同时不牺牲翅片密度。这在气流路径长度已被机壳限定的场合尤为重要,且一体式结构省去了分体式散热器的粘接层。

150mm铝制散热器在发货前是否检验?

是的。每批出货前的检验包括三坐标测量机加花岗岩平面度平台检查。1.0 mm底板在发货前经检测,100 mm范围内平面度为0.15 mm,模具磨损导致的翅片间距偏移会作为可测量变化被发现,而非等到现场。

150mm铝制散热器用于哪些应用?

它专为变频器和逆变器散热而设计。0.85 K/W的热阻、0.8 mm翅片、2.0 mm间距,以及100 mm范围内平面度0.15 mm的1.0 mm底板,适用于气流路径长度已固定且需要一体式热传导路径的机壳。

关键规格与选型指南

规格对比

参数数值 / 范围
材料ADC12压铸铝
公差模具±0.03 mm;孔位±0.10 mm
交期该工艺标准交期:模具批准后15–25天
起订量该工艺标准起订量:1,000件
产能80万件产线;8 s周期;25 T冲压行程

选型 / 对比

方案最适合取舍
ADC12压铸铝0.85 K/W的变频器和逆变器散热模具成本高于挤压型材
挤压铝型材简单的等截面型材对批次波动的容忍度较低;模具磨损会使翅片间距偏移
分体式粘接散热器需要独立底板的复杂几何形状粘接层增加热阻
冲压一体式结构复杂度增加时成本保持稳定需要25 T冲压行程模具和8 s周期控制

常见问题解答

150mm铝制散热器的热阻是多少?

采用ADC12压铸铝材质的150mm铝制散热器热阻达0.85 K/W。这是通过0.8 mm翅片、2.0 mm间距,以及100 mm范围内平面度0.15 mm的1.0 mm底板实现的,并在发货前经检测。

翅片尺寸和间距是多少?

翅片厚度0.8 mm、间距2.0 mm。1.0 mm底板经检测,100 mm范围内平面度为0.15 mm。这些尺寸在80万件产线上通过单次25 T冲压行程和8 s周期保持一致。

150mm铝制散热器可保持哪些公差?

模具运行公差±0.03 mm,孔位保持在±0.10 mm。1.0 mm底板在100 mm范围内平面度为0.15 mm。这些公差在每批出货前均通过三坐标测量机加花岗岩平面度平台检查。

产能和周期是多少?

单次25 T冲压行程即可在8 s周期内成型每个零件。产线产能为80万件。这种一体式结构省去了分体式散热器中的粘接层,缩短了热传导路径。

150mm铝制散热器的重量是多少?

重量依外形尺寸从280 g起。ADC12压铸铝结构和0.8 mm翅片、2.0 mm间距在控制重量的同时实现0.85 K/W的热阻。

相关技术资料:挤压散热器鳍片可以做到多薄?。

对于这款散热器,冲压结构与挤压型材相比如何?

冲压结构比挤压型材更能容忍批次波动。模具磨损首先表现为翅片间距的可测量偏移,质检可在三坐标测量机加花岗岩平面度平台上发现。一体式结构还省去了分体式散热器中的粘接层。

推荐阅读:级进模冲压与深拉深冲压:关键差异解析。

150mm铝制散热器通常用于何处?

它专为变频器和逆变器应用而设计。0.85 K/W的热阻、0.8 mm翅片、2.0 mm间距,以及100 mm范围内平面度0.15 mm的1.0 mm底板,适合这些散热工况。

常见问题解答

150mm铝制散热器的热阻是多少?

采用ADC12压铸铝材质,热阻为0.85 K/W,翅片厚度0.8 mm、间距2.0 mm,1.0 mm底板在100 mm范围内平面度0.15 mm,适用于变频器和逆变器散热。

该散热器的重量范围是多少?

重量依外形尺寸从280 g起,采用ADC12压铸铝保持轻量,同时不牺牲翅片密度,适合气流路径长度受机壳限定的场合。

冲压成型的周期和产能如何?

单次25 T冲压行程即可成型每个零件,周期8 s,在80万件产线上保持±0.03 mm模具公差和±0.10 mm孔位精度,适合批量项目。

可指定的公差等级有哪些?

一般尺寸公差为±0.20 mm,关键特征如翅片间距的±0.03 mm单独控制,孔位保持在±0.10 mm。更严公差需额外冲压工序,建议开模前决定。

每批出货前会进行哪些检验?

每批均附三坐标测量机加花岗岩平面度平台出具的CMM报告,记录平面度、间距、底板厚度和孔位,并标记任何超出±0.20 mm的项目。

表面处理有哪些选项?

标准为透明阳极氧化Type II,5-10 µm。对于暴露环境有顾虑的应用,建议采用钝化处理;导电性比重量更重要时,可选用铜C110。

可与 医疗零件车削用夹头:清洁度与精度 对比查看。

该散热器适用于哪些应用场合?

专为变频器(VFD)和逆变器设计,采用ADC12压铸铝,热阻0.85 K/W,翅片厚度0.8 mm、间距2.0 mm,满足批量项目的可重复性要求。

相关阅读

参数

ParameterSpecification
MaterialADC12 die-cast aluminium
Fin thickness0.8 mm
Fin pitch2.0 mm
Fin height15 mm
Base thickness1.0 mm
Base flatness0.15 mm over 100 mm
Thermal resistance0.85 K/W
Surface finishclear anodize Type II, 5-10 µm
Monthly capacity800,000 pcs
MOQ (prototype)200 pcs
Lead time (production)12 working days
Size range80 x 60 x 35 mm

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We may modify this Policy at any time, without prior notice, and changes may apply to any Personal Information we already hold about you, as well as any new Personal Information collected after the Policy is modified. If we make changes, we will notify you by revising the date at the top of this Policy. We will provide you with advanced notice if we make any material changes to how we collect, use or disclose your Personal Information that impact your rights under this Policy. If you are located in a jurisdiction other than the European Economic Area, the United Kingdom or Switzerland (collectively “European Countries”), your continued access or use of our Services after receiving the notice of changes, constitutes your acknowledgement that you accept the updated Policy. In addition, we may provide you with real time disclosures or additional information about the Personal Information handling practices of specific parts of our Services. Such notices may supplement this Policy or provide you with additional choices about how we process your Personal Information.


Cookies

Cookies are small text files stored on your device when you access most Websites on the internet or open certain emails. Among other things, Cookies allow a Website to recognize your device and remember if you've been to the Website before. Examples of information collected by Cookies include your browser type and the address of the Website from which you arrived at our Website as well as IP address and clickstream behavior (that is the pages you view and the links you click).We use the term cookie to refer to Cookies and technologies that perform a similar function to Cookies (e.g., tags, pixels, web beacons, etc.). Cookies can be read by the originating Website on each subsequent visit and by any other Website that recognizes the cookie. The Website uses Cookies in order to make the Website easier to use, to support a better user experience, including the provision of information and functionality to you, as well as to provide us with information about how the Website is used so that we can make sure it is as up to date, relevant, and error free as we can. Cookies on the Website We use Cookies to personalize your experience when you visit the Site, uniquely identify your computer for security purposes, and enable us and our third-party service providers to serve ads on our behalf across the internet.

We classify Cookies in the following categories:
 ●  Strictly Necessary Cookies
 ●  Performance Cookies
 ●  Functional Cookies
 ●  Targeting Cookies


Cookie List
A cookie is a small piece of data (text file) that a website – when visited by a user – asks your browser to store on your device in order to remember information about you, such as your language preference or login information. Those cookies are set by us and called first-party cookies. We also use third-party cookies – which are cookies from a domain different than the domain of the website you are visiting – for our advertising and marketing efforts. More specifically, we use cookies and other tracking technologies for the following purposes:

Strictly Necessary Cookies
These cookies are necessary for the website to function and cannot be switched off in our systems. They are usually only set in response to actions made by you which amount to a request for services, such as setting your privacy preferences, logging in or filling in forms. You can set your browser to block or alert you about these cookies, but some parts of the site will not then work. These cookies do not store any personally identifiable information.

Functional Cookies
These cookies enable the website to provide enhanced functionality and personalisation. They may be set by us or by third party providers whose services we have added to our pages. If you do not allow these cookies then some or all of these services may not function properly.

Performance Cookies
These cookies allow us to count visits and traffic sources so we can measure and improve the performance of our site. They help us to know which pages are the most and least popular and see how visitors move around the site. All information these cookies collect is aggregated and therefore anonymous. If you do not allow these cookies we will not know when you have visited our site, and will not be able to monitor its performance.

Targeting Cookies
These cookies may be set through our site by our advertising partners. They may be used by those companies to build a profile of your interests and show you relevant adverts on other sites. They do not store directly personal information, but are based on uniquely identifying your browser and internet device. If you do not allow these cookies, you will experience less targeted advertising.

How To Turn Off Cookies
You can choose to restrict or block Cookies through your browser settings at any time. Please note that certain Cookies may be set as soon as you visit the Website, but you can remove them using your browser settings. However, please be aware that restricting or blocking Cookies set on the Website may impact the functionality or performance of the Website or prevent you from using certain services provided through the Website. It will also affect our ability to update the Website to cater for user preferences and improve performance. Cookies within Mobile Applications

We only use Strictly Necessary Cookies on our mobile applications. These Cookies are critical to the functionality of our applications, so if you block or delete these Cookies you may not be able to use the application. These Cookies are not shared with any other application on your mobile device. We never use the Cookies from the mobile application to store personal information about you.

If you have questions or concerns regarding any information in this Privacy Policy, please contact us by email at . You can also contact us via our customer service at our Site.