产品

精密冲压平弹簧 | 定制金属冲压件 中国制造

引言您的平弹簧设计并非目录中的标准品。它是针对特定机械问题的解决方案——力曲线、疲劳寿命、空间限制。我们严格按照您的图纸制造,并在批次出厂前验证每一个关键尺寸。我们是BQUQ,一家位于中国东莞的精密制造工厂。我们的金属冲压产线已运行20年。我们不靠猜测,我们靠测量。概览: 关键特征公差±0.01 mm,标准交期7天,无起订量,完整的材料可追溯性。规格参数参数数值材料厚度0.05 mm – 4.0


分享此产品


获取报价

产品详情

引言

您的平弹簧设计并非目录中的标准品。它是针对特定机械问题的解决方案——力曲线、疲劳寿命、空间限制。我们严格按照您的图纸制造,并在批次出厂前验证每一个关键尺寸。

我们是BQUQ,一家位于中国东莞的精密制造工厂。我们的金属冲压产线已运行20年。我们不靠猜测,我们靠测量。

概览: 关键特征公差±0.01 mm,标准交期7天,无起订量,完整的材料可追溯性。

规格参数

参数数值
材料厚度0.05 mm – 4.0 mm
材料不锈钢(301、302、304、316)、弹簧钢(SK5、65Mn、1075)、铍铜、磷青铜、黄铜
公差关键尺寸±0.01 mm,标准±0.05 mm
表面处理冲压态、去毛刺、钝化、镀镍、镀锌,或按您的规格执行
模具级进模、复合模、四滑块(多滑块)机
二次加工热处理、去应力退火、滚光、压印、成型
批量1件至1000万件
检验每批次首件检验(FAI),附尺寸检测报告
交期打样:3-5天;量产:模具确认后7-15天
起订量无起订量。您需要多少就订多少。

精密冲压连接器引脚与插座

所有弹簧均在高速冲床(最高600次/分钟)上生产,配备模内传感器进行实时质量监控。在指定要求下,我们将硬度值控制在±2 HRC以内。

采购商将图纸发给我们的三大理由

1. 批次可追溯的质量。 我们采购的每一卷材料均附有钢厂质保书。每一批弹簧都有唯一的批号。如果六个月后您的装配线出现问题,我们可以将该批次追溯到确切的材料炉号、确切的模具以及确切的操作班组。没有模糊地带。

2. 每批次附检测报告。 您不必只凭我们的口头承诺。每批出货均附带尺寸检测报告,包含实际测量值——而不仅仅是合格/不合格的勾选框。我们在校准过的测试台上测量平面度、厚度、孔位和弹簧力。如果您需要测量过程的视频,我们也可以提供。

3. 一家工厂完成CNC加工+冲压+弹簧+散热器。 您的平弹簧通常与机加工支架或散热器相邻安装。如果您将整个组件发给我们,我们内部协调公差。不会出现不同供应商之间零件不匹配的问题。不会因三家供应商而延误发货。一张采购订单,一个质量标准,一个责任方。

这些零件的应用领域

精密冲压平弹簧并不罕见。它们无处不在,但如果制造不良,会悄然失效。

  • 汽车: 安全带预紧器、制动踏板回位弹簧、喷油器卡夹、EGR阀弹簧。
  • 电子产品: 电池触点、SIM卡托、接地夹、笔记本电脑和智能手机中的开关触点弹簧。
  • 工业设备: 压力开关膜片、阀门回位弹簧、重型机械锁定垫圈。
  • 医疗器械: 诊断探头中的弹簧触点、手术器械中的闩锁弹簧、给药笔中的力元件。
  • 家用电器: 洗衣机门联锁弹簧、温控器触点弹簧、搅拌机盖铰链。

在每种应用场景中,弹簧必须在数十万次循环中保持其弹力。弯曲半径0.02 mm的误差可导致弹力变化15%。这就是为什么我们将您的图纸视为合同,而非建议。

采购商下单前常问的问题

问:你们的起订量是多少? 答:无起订量。打样可做10件,量产可做100万件。小批量的单价较高,因为模具和调试成本分摊到较少的零件上。但您永远不必为了满足最低起订量而超量订购。

问:你们如何保证公差和质量? 答:我们在每批次生产前进行首件检验。我们使用三坐标测量机(CMM)和光学投影仪进行测量。检测报告随货附上。如果尺寸超出规格,我们将免费重新生产该批次。

问:定制金属冲压的交期是多久? 答:图纸审核后3-5天出打样件。量产件7-15天,取决于数量和是否需要热处理。我们通过DHL、FedEx或空运发货至全球。大多数美国和欧盟客户在发货后5-7天内收到零件。

问:你们能提供材质证明吗? 答:可以。每批次均附原材料的钢厂质保书,以及我们自己的硬度和厚度检测报告。如果您的客户要求特定标准(ASTM、JIS、EN),我们按该标准采购材料并提供相应证书。

发送您的图纸

不要再向中间商比价了。直接与真正生产您零件的工厂沟通。将您的2D图纸或3D模型发送给我们。我们将审核材料、公差和模具成本,并在12小时内给您一份确定的报价。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

我们懂工程。我们读图纸。我们交付精度。

需要其他零件?我们同样在东莞工厂加工精密冲压压接端子 | 定制金属冲压,无最小起订量


相关产品

参数

参数能力
材料SPCC、SGCC、SUS301/304/316、黄铜、铜、铍铜、磷青铜
工艺级进模冲压、精冲、深拉深、折弯、攻丝
公差±0.01mm标准,±0.005mm可按要求
表面处理镀锌、镀镍、镀锡、镀金、粉末喷涂、钝化、阳极氧化
模具尺寸最大1200 x 800 mm,16-250吨冲床
厚度0.05 - 6.0 mm板材,线材0.1 - 8.0 mm
打样7-15天模具制作,样品无最小起订量
检测每批次全检报告,CMM和三坐标光学测量

联系我们报价
获取报价
我们使用cookie来改善您的在线体验。继续浏览本网站即表示您同意我们使用cookie

Cookies

Please read our Terms and Conditions and this Policy before accessing or using our Services. If you cannot agree with this Policy or the Terms and Conditions, please do not access or use our Services. If you are located in a jurisdiction outside the European Economic Area, by using our Services, you accept the Terms and Conditions and accept our privacy practices described in this Policy.
We may modify this Policy at any time, without prior notice, and changes may apply to any Personal Information we already hold about you, as well as any new Personal Information collected after the Policy is modified. If we make changes, we will notify you by revising the date at the top of this Policy. We will provide you with advanced notice if we make any material changes to how we collect, use or disclose your Personal Information that impact your rights under this Policy. If you are located in a jurisdiction other than the European Economic Area, the United Kingdom or Switzerland (collectively “European Countries”), your continued access or use of our Services after receiving the notice of changes, constitutes your acknowledgement that you accept the updated Policy. In addition, we may provide you with real time disclosures or additional information about the Personal Information handling practices of specific parts of our Services. Such notices may supplement this Policy or provide you with additional choices about how we process your Personal Information.


Cookies

Cookies are small text files stored on your device when you access most Websites on the internet or open certain emails. Among other things, Cookies allow a Website to recognize your device and remember if you've been to the Website before. Examples of information collected by Cookies include your browser type and the address of the Website from which you arrived at our Website as well as IP address and clickstream behavior (that is the pages you view and the links you click).We use the term cookie to refer to Cookies and technologies that perform a similar function to Cookies (e.g., tags, pixels, web beacons, etc.). Cookies can be read by the originating Website on each subsequent visit and by any other Website that recognizes the cookie. The Website uses Cookies in order to make the Website easier to use, to support a better user experience, including the provision of information and functionality to you, as well as to provide us with information about how the Website is used so that we can make sure it is as up to date, relevant, and error free as we can. Cookies on the Website We use Cookies to personalize your experience when you visit the Site, uniquely identify your computer for security purposes, and enable us and our third-party service providers to serve ads on our behalf across the internet.

We classify Cookies in the following categories:
 ●  Strictly Necessary Cookies
 ●  Performance Cookies
 ●  Functional Cookies
 ●  Targeting Cookies


Cookie List
A cookie is a small piece of data (text file) that a website – when visited by a user – asks your browser to store on your device in order to remember information about you, such as your language preference or login information. Those cookies are set by us and called first-party cookies. We also use third-party cookies – which are cookies from a domain different than the domain of the website you are visiting – for our advertising and marketing efforts. More specifically, we use cookies and other tracking technologies for the following purposes:

Strictly Necessary Cookies
These cookies are necessary for the website to function and cannot be switched off in our systems. They are usually only set in response to actions made by you which amount to a request for services, such as setting your privacy preferences, logging in or filling in forms. You can set your browser to block or alert you about these cookies, but some parts of the site will not then work. These cookies do not store any personally identifiable information.

Functional Cookies
These cookies enable the website to provide enhanced functionality and personalisation. They may be set by us or by third party providers whose services we have added to our pages. If you do not allow these cookies then some or all of these services may not function properly.

Performance Cookies
These cookies allow us to count visits and traffic sources so we can measure and improve the performance of our site. They help us to know which pages are the most and least popular and see how visitors move around the site. All information these cookies collect is aggregated and therefore anonymous. If you do not allow these cookies we will not know when you have visited our site, and will not be able to monitor its performance.

Targeting Cookies
These cookies may be set through our site by our advertising partners. They may be used by those companies to build a profile of your interests and show you relevant adverts on other sites. They do not store directly personal information, but are based on uniquely identifying your browser and internet device. If you do not allow these cookies, you will experience less targeted advertising.

How To Turn Off Cookies
You can choose to restrict or block Cookies through your browser settings at any time. Please note that certain Cookies may be set as soon as you visit the Website, but you can remove them using your browser settings. However, please be aware that restricting or blocking Cookies set on the Website may impact the functionality or performance of the Website or prevent you from using certain services provided through the Website. It will also affect our ability to update the Website to cater for user preferences and improve performance. Cookies within Mobile Applications

We only use Strictly Necessary Cookies on our mobile applications. These Cookies are critical to the functionality of our applications, so if you block or delete these Cookies you may not be able to use the application. These Cookies are not shared with any other application on your mobile device. We never use the Cookies from the mobile application to store personal information about you.

If you have questions or concerns regarding any information in this Privacy Policy, please contact us by email at . You can also contact us via our customer service at our Site.