产品

精密冲压连接器引脚与插座 | 中国定制金属冲压

开篇您的连接器设计是独一无二的。您的引脚几何形状、镀层厚度和插拔寿命要求都不是标准件。我们按照您的图纸制造,而不是从目录中挑选。每一枚冲压引脚和插座在发货前都经过关键尺寸验证。概览: ±0.01 mm冲压公差,7天标准交期,无起订量,每批次100%检验报告。这是为需要可靠、可重复电气接触的工程师打造的精密制造。我们是BQUQ,一家位于中国东莞的工厂,拥有20年金属冲压经验。我们还在同一厂区内运营C


分享此产品


获取报价

产品详情

开篇

您的连接器设计是独一无二的。您的引脚几何形状、镀层厚度和插拔寿命要求都不是标准件。我们按照您的图纸制造,而不是从目录中挑选。每一枚冲压引脚和插座在发货前都经过关键尺寸验证。

概览: ±0.01 mm冲压公差,7天标准交期,无起订量,每批次100%检验报告。这是为需要可靠、可重复电气接触的工程师打造的精密制造。

我们是BQUQ,一家位于中国东莞的工厂,拥有20年金属冲压经验。我们还在同一厂区内运营CNC加工、弹簧和散热器生产线。将您的图纸发送给我们,我们会告诉您它是否可以通过冲压实现比机加工更快、更经济的生产。

规格参数

参数数值
材料黄铜(C2600、C2680),磷青铜(C5210、C5191),铍铜(C17200),不锈钢(SUS301、SUS304)
厚度范围0.05 mm – 3.0 mm
公差(关键尺寸)±0.01 mm(使用高速级进模)
公差(标准尺寸)±0.05 mm
表面处理选择性镀金、镀银、镀锡或镀镍(符合MIL或ASTM规范)
交期标准模具7天;新开级进模15天
批量1,000件至10,000,000件;无起订量
检验2.5D光学投影仪、三坐标测量机、盐雾试验、接触电阻测试
模具寿命硬质合金模具5000万至1亿次冲程
二次加工压印、折弯、攻丝、铆接、自动化组装

精密冲压穿孔金属板

所有材料均附带完整钢厂证书。我们常备C5210和C17200库存,可快速启动生产。如果您需要特定硬度状态(1/2H、3/4H、全硬),我们可在3天内订购。

采购商将图纸发给我们的三个理由

1. 批次可追溯的质量。 每批产品都有唯一的炉号和模具编号。如果您的引脚在现场出现失效,我们可以追溯到原材料卷料、模具工位和操作人员。无需猜测。

2. 每批次附检验报告。 您不必盲目信任我们。每批出货都包含尺寸报告、镀层厚度报告和材料证书。对于大批量生产,我们还会提供关键尺寸(如引脚宽度和共面度)的SPC统计数据。

3. 同一工厂完成CNC + 冲压 + 弹簧 + 散热器。 您的连接器壳体需要冲压触点、CNC机加工对位销和压缩弹簧。我们可以全部制造。您只需一份采购订单、一个质量体系、一个发货点。这将您的供应商管理时间缩短一半。

这些零件的应用领域

冲压连接器引脚和插座是电气互连的基石。我们为以下领域供货:

  • 汽车电子 – ECU连接器、电池管理系统连接器、安全气囊点火引脚。抗振性和低接触电阻至关重要。
  • 消费电子 – 笔记本电脑和手机中的USB-C、HDMI及板对板连接器。我们可将细间距设计的共面度控制在0.05 mm以内。
  • 工业控制 – 继电器插座、接线端子和PLC I/O模块。这些设备全天候运行;我们的镀锡工艺可确保500次以上的插拔寿命。
  • 医疗设备 – 一次性传感器连接器和除颤器电极片。我们使用铍铜材料,在小截面下实现高疲劳寿命。
  • 储能系统 – 电池组采样线和均衡连接器。我们的选择性镀金工艺可降低高湿度环境下的腐蚀风险。

如果您的零件目前采用机加工或车削工艺,欢迎向我们咨询冲压可行性评估。我们经常将圆形引脚转换为带压印端头的冲压扁平引脚,在大批量生产时可降低成本40%。

采购商常见问题

问:你们的起订量是多少? 答:无起订量。我们可以生产1,000件用于打样,也可以生产1,000,000件用于量产。小批量时模具费分摊到单价中;大批量时,在承诺订单量的前提下模具费全免。

问:你们如何保证公差和质量? 答:我们使用带模内传感器的硬质合金级进模。生产过程中每30分钟检查一次关键尺寸。最终2.5D光学检测覆盖100%的零件,检查外观缺陷和关键尺寸。检验报告随货附上。

问:你们的交期是多久? 答:现有模具5–7天。新开定制金属冲压模具,设计制造15天,随后3天出样品确认。我们使用3D模具设计软件和线切割EDM,确保首次试模即合格。

问:你们能提供材料证书和RoHS/REACH合规声明吗? 答:可以。每卷材料都附带钢厂测试证书。我们还可根据要求提供RoHS、REACH和冲突矿产声明。镀层厚度通过X射线荧光(XRF)检测,并按批次出具报告。

发送您的图纸

不要再猜测您的引脚是否适合冲压。将您的2D图纸或3D模型发送给我们。我们将评估几何形状、材料和镀层要求。您将在12小时内收到正式报价,包括模具费、单价和交期。无任何义务。

这是中国制造的定制金属冲压,但具备您对本地供应商所期望的工程严谨性。我们使用英语沟通,响应迅速,并通过DHL或FedEx发货至全球。

邮箱: sc@bquq.com WhatsApp: +86 13713157787

立即发送您的图纸。获得符合您规格的精密冲压连接器引脚,准时交付,无起订量。

需要其他零件?我们同样在东莞工厂加工精密电动汽车充电连接器端子 | 定制金属冲压,无最小起订量


相关产品

参数

参数能力
材料SPCC、SGCC、SUS301/304/316、黄铜、铜、铍铜、磷青铜
工艺级进模冲压、精冲、深拉深、折弯、攻丝
公差±0.01mm标准,±0.005mm可按要求
表面处理镀锌、镀镍、镀锡、镀金、粉末喷涂、钝化、阳极氧化
模具尺寸最大1200 x 800 mm,16-250吨冲床
厚度0.05 - 6.0 mm板材,线材0.1 - 8.0 mm
打样7-15天模具制作,样品无最小起订量
检测每批次全检报告,CMM和三坐标光学测量

联系我们报价
获取报价
我们使用cookie来改善您的在线体验。继续浏览本网站即表示您同意我们使用cookie

Cookies

Please read our Terms and Conditions and this Policy before accessing or using our Services. If you cannot agree with this Policy or the Terms and Conditions, please do not access or use our Services. If you are located in a jurisdiction outside the European Economic Area, by using our Services, you accept the Terms and Conditions and accept our privacy practices described in this Policy.
We may modify this Policy at any time, without prior notice, and changes may apply to any Personal Information we already hold about you, as well as any new Personal Information collected after the Policy is modified. If we make changes, we will notify you by revising the date at the top of this Policy. We will provide you with advanced notice if we make any material changes to how we collect, use or disclose your Personal Information that impact your rights under this Policy. If you are located in a jurisdiction other than the European Economic Area, the United Kingdom or Switzerland (collectively “European Countries”), your continued access or use of our Services after receiving the notice of changes, constitutes your acknowledgement that you accept the updated Policy. In addition, we may provide you with real time disclosures or additional information about the Personal Information handling practices of specific parts of our Services. Such notices may supplement this Policy or provide you with additional choices about how we process your Personal Information.


Cookies

Cookies are small text files stored on your device when you access most Websites on the internet or open certain emails. Among other things, Cookies allow a Website to recognize your device and remember if you've been to the Website before. Examples of information collected by Cookies include your browser type and the address of the Website from which you arrived at our Website as well as IP address and clickstream behavior (that is the pages you view and the links you click).We use the term cookie to refer to Cookies and technologies that perform a similar function to Cookies (e.g., tags, pixels, web beacons, etc.). Cookies can be read by the originating Website on each subsequent visit and by any other Website that recognizes the cookie. The Website uses Cookies in order to make the Website easier to use, to support a better user experience, including the provision of information and functionality to you, as well as to provide us with information about how the Website is used so that we can make sure it is as up to date, relevant, and error free as we can. Cookies on the Website We use Cookies to personalize your experience when you visit the Site, uniquely identify your computer for security purposes, and enable us and our third-party service providers to serve ads on our behalf across the internet.

We classify Cookies in the following categories:
 ●  Strictly Necessary Cookies
 ●  Performance Cookies
 ●  Functional Cookies
 ●  Targeting Cookies


Cookie List
A cookie is a small piece of data (text file) that a website – when visited by a user – asks your browser to store on your device in order to remember information about you, such as your language preference or login information. Those cookies are set by us and called first-party cookies. We also use third-party cookies – which are cookies from a domain different than the domain of the website you are visiting – for our advertising and marketing efforts. More specifically, we use cookies and other tracking technologies for the following purposes:

Strictly Necessary Cookies
These cookies are necessary for the website to function and cannot be switched off in our systems. They are usually only set in response to actions made by you which amount to a request for services, such as setting your privacy preferences, logging in or filling in forms. You can set your browser to block or alert you about these cookies, but some parts of the site will not then work. These cookies do not store any personally identifiable information.

Functional Cookies
These cookies enable the website to provide enhanced functionality and personalisation. They may be set by us or by third party providers whose services we have added to our pages. If you do not allow these cookies then some or all of these services may not function properly.

Performance Cookies
These cookies allow us to count visits and traffic sources so we can measure and improve the performance of our site. They help us to know which pages are the most and least popular and see how visitors move around the site. All information these cookies collect is aggregated and therefore anonymous. If you do not allow these cookies we will not know when you have visited our site, and will not be able to monitor its performance.

Targeting Cookies
These cookies may be set through our site by our advertising partners. They may be used by those companies to build a profile of your interests and show you relevant adverts on other sites. They do not store directly personal information, but are based on uniquely identifying your browser and internet device. If you do not allow these cookies, you will experience less targeted advertising.

How To Turn Off Cookies
You can choose to restrict or block Cookies through your browser settings at any time. Please note that certain Cookies may be set as soon as you visit the Website, but you can remove them using your browser settings. However, please be aware that restricting or blocking Cookies set on the Website may impact the functionality or performance of the Website or prevent you from using certain services provided through the Website. It will also affect our ability to update the Website to cater for user preferences and improve performance. Cookies within Mobile Applications

We only use Strictly Necessary Cookies on our mobile applications. These Cookies are critical to the functionality of our applications, so if you block or delete these Cookies you may not be able to use the application. These Cookies are not shared with any other application on your mobile device. We never use the Cookies from the mobile application to store personal information about you.

If you have questions or concerns regarding any information in this Privacy Policy, please contact us by email at . You can also contact us via our customer service at our Site.