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定制太阳能光伏安装支架 | 精密金属冲压,无起订量

引言太阳能光伏安装支架是结构件。它们需要在风、雨和热循环环境中固定光伏板。一个失效的支架所造成的损失远高于支架本身的价值。我们按照您的图纸制造这些支架,而非从产品目录中挑选,也不是寄希望于某种“标准件”恰好符合您的设计。每件产品在发货前均经过验证。尺寸报告基于实际三坐标测量(CMM)检测生成,而非套用模板。您得到的,就是您所设计的。公差:关键冲压特征 ±0.05 mm交期:图纸确认后,冲压件 15


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引言

太阳能光伏安装支架是结构件。它们需要在风、雨和热循环环境中固定光伏板。一个失效的支架所造成的损失远高于支架本身的价值。

我们按照您的图纸制造这些支架,而非从产品目录中挑选,也不是寄希望于某种“标准件”恰好符合您的设计。

每件产品在发货前均经过验证。尺寸报告基于实际三坐标测量(CMM)检测生成,而非套用模板。您得到的,就是您所设计的。

  • 公差:关键冲压特征 ±0.05 mm
  • 交期:图纸确认后,冲压件 15–25 天
  • 无起订量:欢迎 50 件起的小批量试制
  • 材料:DC01、SGCC、SUS304、SUS430、AL5052、AL6061
  • 表面处理:热浸镀锌、粉末喷涂或镀锌,符合 ASTM 标准

规格参数

参数数值
材料DC01、SGCC、SGCD、SUS304、SUS430、AL5052、AL6061
厚度范围0.3 mm – 6.0 mm
冲压机吨位25T – 400T
工艺级进模、深拉伸、折弯、冲孔、压花
公差(关键)±0.05 mm
公差(一般)±0.15 mm
表面处理热浸镀锌(ASTM A653)、粉末喷涂、镀锌、阳极氧化
批量50 件(试制)至 500,000 件(批量生产)
检测三坐标测量仪(CMM)、光学投影仪、硬度计、盐雾试验机
认证ISO 9001:2015,材料证书(EN 10204 3.1)
交期冲压件 15–25 天;CNC 试制件 5 天

EV高压接触器零件

所有模具均由我司内部设计。我们会在钢材切割前进行 CAD/CAM 模拟,以减少试模时间,并确保首次批量生产即满足您的公差要求。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的品质 每批次均配有唯一的炉号和批次生产代码。原材料证书存档 10 年。如果现场出现任何问题,我们可以精确追溯到具体的钢卷和冲压行程,无需猜测。

2. 每批次均附检测报告 您无需主动索要报告,每批货物均附带。报告内容包括:尺寸测量(每批抽检 5 件)、材料厚度验证、表面光洁度检查,以及(如需要)盐雾试验结果。我们签字确认,并为此负责。

3. 冲压、CNC、弹簧和散热器一站式工厂 您的支架可能需要弹簧夹、CNC 加工的导轨或用于接线盒的散热器。我们可在同一工厂内完成全部四种工艺,无需第三方协调,无需在供应商之间转运零件,减少邮件往来、减少延误、减少推诿。

这些零件的应用领域

太阳能光伏定制金属冲压不仅限于光伏板边框。我们的支架广泛应用于:

  • 屋顶安装导轨系统:采用 SGCC 材料冲压的 L 型脚座、导轨连接件和端部夹具,并进行热浸镀锌处理。
  • 地面安装阵列:适用于高风荷载区域的厚板(3.0–6.0 mm)底板和支撑支架。
  • 太阳能跟踪器机构:精密冲压枢轴支架,公差 ±0.05 mm,确保执行器运动平稳。
  • 组件夹具和中夹:弹簧钢加强型夹具,在振动环境下牢固固定光伏板。
  • 线缆管理:冲压线缆夹和线槽支架,边缘倒圆角以保护光伏线缆绝缘层。
  • 电池储能机柜:用于住宅和商业系统中逆变器和电池机架的冲压安装板。

这些零件在中国制造,但符合国际标准。我们向德国、澳大利亚、美国和中东的安装商供货。品质不会因目的港不同而有任何差异。

客户下单前常见问题

问:贵司的起订量是多少? 答:无起订量。我们可承接 50 件起的试制订单。批量生产方面,我们建议单笔订单 5,000 件以上以分摊模具成本,但如果您需要 500 件,我们同样可以报价。

问:如何保证公差和品质? 答:每套新模具均进行首件检验(FAI)。我们会在批量生产前将包含 CMM 数据的 FAI 报告发送给您。生产过程中,每 2 小时抽检 5 件。最终检验按照 AQL 2.5 标准对样品的关键尺寸进行 100% 检测。

问:交期是多久? 答:试制冲压件:15 天。批量冲压件:模具确认后 20–25 天。如果您急需零件,我们可以使用软模进行小批量生产,10 天内发货。CNC 试制件可在 5 天内发货。

问:能否提供材料证书? 答:可以。每笔订单均附带原材料的钢厂测试证书。对于不锈钢,我们提供 EN 10204 3.1 证书。对于镀锌钢,我们提供镀层重量和附着力测试结果。

发送您的图纸

我们提供的是确定报价,而非估算。请将您的 2D 图纸(PDF 或 DWG)或 3D 模型(STEP 或 IGES)发送给我们。我们将对设计进行可制造性评估,并在 12 小时内回复固定的单价、模具费用(如有)和交期。

精密制造是我们唯一的事业。定制金属冲压是我们每周 6 天、每天 24 小时的工作。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

今天就发送您的图纸,明天即可获得确定报价。

需要其他零件?我们同样在东莞工厂加工精密太阳能接线盒端子及夹片 | 定制金属冲压,无起订量


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参数

参数能力
材料SPCC、SGCC、SUS301/304/316、黄铜、铜、铍铜、磷青铜
工艺级进模冲压、精冲、深拉深、折弯、攻丝
公差±0.01mm标准,±0.005mm可按要求
表面处理镀锌、镀镍、镀锡、镀金、粉末喷涂、钝化、阳极氧化
模具尺寸最大1200 x 800 mm,16-250吨冲床
厚度0.05 - 6.0 mm板材,线材0.1 - 8.0 mm
打样7-15天模具制作,样品无最小起订量
检测每批次全检报告,CMM和三坐标光学测量

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