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精密冲压电子支架 | 定制金属冲压,无起订量

开场您的图纸是起点。我们严格按照图纸制造零件。每件支架在发货前均经过验证。我们不靠猜测。这是一系列精密冲压电子支架。它们用于固定、屏蔽、安装和连接那些全天候运行的电子设备内部组件。如果您需要一款完美匹配并能承受振动、高温和时间考验的支架,本产品线正是您的选择。公差:关键尺寸 ±0.05 mm交期:打样 7–15 天,量产 15–25 天无起订量:可订 10 件或 100,000 件材料:不锈钢、冷


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开场

您的图纸是起点。我们严格按照图纸制造零件。每件支架在发货前均经过验证。我们不靠猜测。

这是一系列精密冲压电子支架。它们用于固定、屏蔽、安装和连接那些全天候运行的电子设备内部组件。如果您需要一款完美匹配并能承受振动、高温和时间考验的支架,本产品线正是您的选择。

  • 公差:关键尺寸 ±0.05 mm
  • 交期:打样 7–15 天,量产 15–25 天
  • 无起订量:可订 10 件或 100,000 件
  • 材料:不锈钢、冷轧钢、铝、铜、黄铜
  • 表面处理:镀锌、镀镍、粉末喷涂、钝化、阳极氧化

规格参数

参数数值
材料SPCC、SECC、SUS301、SUS304、5052 铝、C2680 黄铜、T2 紫铜
材料厚度0.1 mm – 5.0 mm
设备能力25 吨至 250 吨高速及精密冲床
级进模最多 16 工位,硬质合金模具,适用于大批量生产
公差标准 ±0.05 mm,可要求 ±0.02 mm
表面状态冲压态、去毛刺、拉丝或按您的规格要求
电镀/涂层镀锌、镀镍、镀锡、镀铬、粉末喷涂、阳极氧化、钝化
二次加工攻丝、沉孔、折弯、焊接、铆接、组装
检测CMM 三坐标测量仪、光学投影仪、卡尺、塞规、表面粗糙度仪
批量无起订量 — 从打样到批量生产
交期模具:5–10 天;样品:7–15 天;量产:15–25 天
认证ISO 9001:2015,每批次可提供材质证明

精密冲压连接器引脚与插座

客户将图纸发给我们的三大理由

1. 批次可追溯的质量。 每批产品都有唯一的批次号。我们跟踪该批次的材料炉号、模具参数和检验结果。如果您的装配线上出现问题,我们可以追溯到具体的冲压批次,并告知您发生了什么变化。无需猜测。

2. 每批附检验报告。 每次发货均附带尺寸检验报告。关键特征通过 CMM 测量并记录在案。如有需要,我们还会提供材质证明和镀层厚度报告。您无需在到货时重新全检。

3. 同一工厂完成 CNC 加工 + 冲压 + 弹簧 + 散热器。 您的支架可能需要机加工镶件、弹簧卡扣或散热器。我们全部在厂内完成。您只需发送一套图纸,对接一个质量团队,收到一次发货。供应商越少,公差累积越少,物流麻烦也越少。

应用领域

精密冲压电子支架应用于不容许失效的产品中。

  • 电源和逆变器: IGBT 模块、电容和变压器的安装支架。它们需在热循环中承受重型组件的重量。
  • 通信设备: 基站和交换机中射频模块的屏蔽支架、接地夹和插卡导轨。
  • 汽车电子: 发动机舱内的 ECU 安装支架、传感器支架和连接器支架。它们需承受 −40°C 至 +125°C 的振动和温度变化。
  • 医疗设备: 诊断设备中 PCB 的支架框架。清洁无毛刺的边缘至关重要。
  • LED 照明: 散热器支架和驱动器安装板。铝和铜选项用于导热路径。
  • 工业控制: 继电器支架、端子排支撑件和机柜安装导轨。

如果您的零件需要固定在电子设备内部,我们就能冲压出来。

客户下单前常问的问题

问:你们的起订量是多少? 答:无起订量。我们在同一台机器上生产 10 件的打样订单和 100,000 件的量产订单。新模具的模具费单独报价,但小批量订单我们也可使用软模,以降低您的初期成本。

问:你们如何保证公差和质量? 答:我们使用带精密导向的级进模和硬质合金模具。每批次均通过 CMM 和光学投影仪检测。生产过程中每 2 小时在冲床上检查一次关键尺寸。检验报告随货附上。

问:你们的交期是多久? 答:图纸确认后,打样样品 7–15 天内发货。量产订单 15–25 天内发货。对于使用现有模具的返单,我们通常可在 10 天内发货。也可提供加急服务。

问:你们能提供材质证明吗? 答:可以。我们提供您订单所用原材料批次的钢厂测试证书。镀层厚度报告和 RoHS/REACH 合规文件可按要求提供。

发送您的图纸

我们是一家位于中国东莞的精密制造工厂,拥有 20 年定制金属冲压经验。机床、模具车间和检测实验室同在一厂。

请将您的 2D 或 3D 图纸发送给我们。我们将审查几何形状,如发现材料和公差可优化的空间会提出建议,并在 12 小时内给出明确报价。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

中国制造,发货前验证。您的图纸就是我们的指令。

需要其他零件?我们同样在东莞工厂加工精密冲压连接器外壳 | 定制金属冲压,无最小起订量


相关产品

参数

参数能力
材料SPCC、SGCC、SUS301/304/316、黄铜、铜、铍铜、磷青铜
工艺级进模冲压、精冲、深拉深、折弯、攻丝
公差±0.01mm标准,±0.005mm可按要求
表面处理镀锌、镀镍、镀锡、镀金、粉末喷涂、钝化、阳极氧化
模具尺寸最大1200 x 800 mm,16-250吨冲床
厚度0.05 - 6.0 mm板材,线材0.1 - 8.0 mm
打样7-15天模具制作,样品无最小起订量
检测每批次全检报告,CMM和三坐标光学测量

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