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定制CNC夹头弹簧筒夹自动车床圆孔销槽

开篇您的图纸决定孔径,我们保证重复精度。我们根据您的图纸精确加工自动车床弹簧筒夹和销槽夹头。圆孔、方孔、六角孔——只要您能标注尺寸,我们就能保证精度。每一件筒夹在发货前均经过检验,无一例外。公差:孔径 ±0.005 mm交期:打样 7–12 个工作日无起订量——一件或一万件均可材料:65Mn、60Si2Mn、9Cr18 或按您的规格每批附带检验报告这是为精益求精者打造的精密制造。我们是一家位于中国


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开篇

您的图纸决定孔径,我们保证重复精度。

我们根据您的图纸精确加工自动车床弹簧筒夹和销槽夹头。圆孔、方孔、六角孔——只要您能标注尺寸,我们就能保证精度。每一件筒夹在发货前均经过检验,无一例外。

  • 公差:孔径 ±0.005 mm
  • 交期:打样 7–12 个工作日
  • 无起订量——一件或一万件均可
  • 材料:65Mn、60Si2Mn、9Cr18 或按您的规格
  • 每批附带检验报告

这是为精益求精者打造的精密制造。我们是一家位于中国东莞的CNC机加工厂,拥有20年自动车床、走心机及多轴机床钢件加工经验。请将您的图纸发给我们,我们将在12小时内报价。

规格参数

参数数值备注
材料65Mn、60Si2Mn、9Cr18、40Cr、SUS304、SUS420弹簧钢或不锈钢,按需淬硬
孔径1.0 mm – 50.0 mm圆孔、方孔、六角孔或定制形状
外径5.0 mm – 120.0 mm匹配您的主轴或夹持装置
长度10 mm – 150 mm槽深及销孔位置按图纸加工
公差孔径 ±0.005 mm,外径 ±0.01 mm使用气动量仪或三坐标测量机检验
表面粗糙度孔径 Ra 0.4 µm,外径 Ra 0.8 µm抛光或研磨,无毛刺
硬度HRC 42–52(弹簧筒夹),HRC 58–62(销槽夹头)整体淬硬或感应淬硬
开槽3槽、4槽或6槽采用EDM或CNC铣削,棱边圆角按规格
工艺CNC车削、CNC铣削、线切割、热处理、无心磨全部厂内完成,一站式生产
批量1件至100,000件无起订量,工装费用按订单分摊
检验关键孔径100%尺寸检测附三坐标数据报告、材质证明、硬度检测

定制CNC夹头 46型三角孔弹簧夹头

我们使用Citizen和Star品牌CNC车床加工筒夹本体,再用线切割完成开槽。热处理在厂内真空炉中完成,可有效控制变形。淬硬后通过无心磨将外径加工至图纸要求。每件筒夹出厂前均经气动量仪终检孔径——不合格,绝不出货。

客户选择将图纸交给我们的三大理由

1. 批次可追溯的品质。 每一炉号均有记录,每一批次分配独立工单号。如需将筒夹追溯至原材料钢卷,我们可在几分钟内完成。记录保存五年。

2. 每批附检验报告。 您无需仅凭信任——我们提供数据。每批随货附尺寸报告,包含实际测量值,而非仅标注“合格”。同时附硬度证书和原材料钢厂质保书。如需完整三坐标报告,我们同样提供。

3. 同一工厂完成CNC加工、冲压、弹簧及散热器制造。 您的筒夹可能只是更大组件中的一个小零件。我们还拥有金属冲压生产线、弹簧卷制设备及散热器制造能力。您只需提供一套图纸,我们可在同一厂区内协调全部工序。供应商更少、延误更少、一张发票搞定。

这些零件的应用场景

定制CNC筒夹并非标准库存件,而是针对特定机床和特定工况专门制造。

  • 自动车床夹持: Citizen、Star、Tsugami、Hanwha走心式车床用弹簧筒夹。圆孔用于棒料,销槽用于预加工零件。
  • 二次加工用销槽夹头: 当需要夹持带有定位销孔的零件时,销槽夹头可精确定位并夹紧,且不损伤表面。常见于阀体加工和液压接头生产。
  • 多轴机床: 6槽筒夹用于大批量螺丝机加工。我们保证同心度小于0.01 mm,确保所有主轴上的零件一致性。
  • 医疗器械制造: 小直径筒夹(1–3 mm)用于导丝和植入钉。槽口洁净无毛刺,表面钝化处理。
  • 汽车燃油系统: 销槽夹头用于喷油器体端口加工时的夹持。硬度达HRC 58,可承受数百万次循环。

无论您是切削棒料还是用销钉重新夹持零件,筒夹都是机床与零件之间的接口。选错了,每个零件都是废品;选对了,您甚至感觉不到它的存在。

客户下单前常问的问题

问:起订量是多少? 答:无起订量。我们可以制作一件样品供您测试,也可以生产100,000件。小批量工装费用单独报价,但如重复下单则予以分摊。

问:如何保证公差和品质? 答:我们使用三坐标测量机及气动量仪对关键孔径进行100%检验。每批随货附尺寸报告、材质证书和硬度检测。如零件超出公差,我们免费更换,含运费。

问:交期多长? 答:标准交期为打样7–12个工作日,批量生产15–20个工作日。如您的设备停机,可加急至5天,需收取少量加急费。

问:是否提供材质证明? 答:提供。每批均附原材料钢厂质保书。如需第三方检测(SGS、TÜV),我们可按成本价安排。

发送您的图纸

不要再犹豫。将图纸发给我们,12小时内获得正式报价。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

请注明孔径尺寸、材料、硬度及数量。我们将在您确认前核实公差和交期。精密制造,中国生产,无起订量。您的零件,我们的设备,发货前全部检验。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头卡盘 自动车床15圆孔 精密制造 中国制造


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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