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定制CNC夹头及扳手组 | 精密制造

开篇您的图纸决定零件,我们负责加工。发货前,每个夹头都会按照您的公差进行检验,扳手也会验证其配合度。绝无臆测。这是一款定制CNC夹头,中国制造,专为可重复夹紧力和长使用寿命而设计。我们不销售现成的毛坯件。我们根据您的精确孔径、锥角和槽型几何来切削钢材。概览: 孔径和锥角公差±0.005 mm,交期10-15个工作日,无起订量,包含完整材质证明。规格参数参数数值材料20CrMnTi, 40Cr, 6


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开篇

您的图纸决定零件,我们负责加工。发货前,每个夹头都会按照您的公差进行检验,扳手也会验证其配合度。绝无臆测。

这是一款定制CNC夹头,中国制造,专为可重复夹紧力和长使用寿命而设计。我们不销售现成的毛坯件。我们根据您的精确孔径、锥角和槽型几何来切削钢材。

概览: 孔径和锥角公差±0.005 mm,交期10-15个工作日,无起订量,包含完整材质证明。


规格参数

参数数值
材料20CrMnTi, 40Cr, 65Mn, 9SiCr, AISI 4140, SUS440C
工艺CNC车削、CNC铣削、线切割(用于开槽)、热处理
硬度58-62 HRC(渗碳淬火),45-50 HRC(整体淬火)
孔径公差±0.005 mm
锥角公差±0.01°
同心度≤0.005 mm TIR
表面粗糙度孔径Ra 0.4 µm,外径Ra 0.8 µm
槽宽±0.02 mm(线切割)
扳手组1个夹头 + 1个扳手,根据您的夹头螺母定制配合
批量1至10,000件
检验关键特征100%尺寸检测,批次金相抽检
交期原型10天,批量生产15天
起订量无起订量

定制CNC夹头卡盘 自动车床15圆孔 精密制造 中国制造


买家选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每个热处理炉次均有记录。每个加工批次都有唯一工单号。即使在六个月后发现任何问题,我们也能追溯到材质证明、操作人员和检验记录。每次发货都会附带PDF报告。

2. 每批次检验报告。 我们不只是说“在公差范围内”。您会收到一份包含孔径、锥角、同心度和槽宽实际测量值的尺寸报告。对于关键夹头,我们还会附上三坐标测量机(CMM)报告。这是标准流程,而非额外收费选项。

3. 同一工厂完成CNC加工、冲压、弹簧和散热器。 您的夹头并非孤立零件。如果您的组件需要冲压保持板、用于释放机构的弹簧或用于主轴电机的散热器,我们都能在同一工厂内完成。一张采购订单、一套质量体系、一个发货日期。更少的供应商,更少的延误。


这些零件的应用领域

定制CNC夹头并非用于业余机床。它们应用于夹持重复性直接影响零件质量的生产环境。

  • 瑞士型车床和自动车床。 夹头夹持直径1 mm至42 mm的棒料。您需要精确的锥角和槽型几何,以避免在8,000 RPM转速下出现棒料后退。
  • 二次加工工序。 当车削件需要铣削或钻孔工序时,定制夹头可夹持精加工直径而不留下压痕。我们的软爪夹头可根据您的精确零件轮廓进行加工。
  • 大批量紧固件和连接器生产。 24/7运行的螺丝机需要能够承受100,000次循环后仍保持公差的夹头。我们的渗碳淬火夹头比标准工具钢能更长时间地保持夹紧力。
  • 医疗器械和航空航天部件。 这些行业要求完全可追溯性。我们的材质证明和检验报告满足ISO 9001和AS9100文件要求。

买家在订购前常问的问题

问:你们真的没有起订量吗? 答:是的。即使您只需要一件,我们也为您加工。单件价格会更高,但工装和装夹是相同的。对于批量生产,我们在50件、500件和5,000件数量级提供阶梯价格。

问:夹头能达到什么公差? 答:标准为孔径和锥角±0.005 mm。对于高精度应用,孔径可达±0.003 mm,但您必须在图纸上注明。扳手与您的夹头螺母配合,间隙为0.05 mm,以防止打滑。

问:定制夹头的交期是多久? 答:原型(1-5件)为10个工作日。批量生产(50件以上)为15个工作日。如需加急,可收取20%加急费,视机床可用情况而定。

问:你们提供材质证明吗? 答:是的。每批次都附带原材料的钢厂测试证书。对于航空航天或医疗订单,我们还提供热处理报告和硬度验证。不收取额外费用。


发送您的图纸

请将您的PDF或STEP文件发送给我们。我们将在12小时内检查几何形状、确认材料并发送正式报价。无起订量,无隐藏工装费用。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

我们是中国东莞的一家精密制造工厂,在CNC加工、冲压、弹簧和散热器领域拥有20年经验。您的定制CNC夹头将得到精良制造、全面检验并准时交付。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头 46型三角孔弹簧夹头 | BQUQ


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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