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中国定制精密冲压铝散热器与散热鳍片

开篇我们严格按照您的图纸制造冲压铝散热器和散热鳍片。无猜测,无重新设计。我们在发货前对每个关键尺寸进行验证。您发送CAD文件。我们审查可成形性、弯曲半径和晶粒方向。然后我们开模、冲压并测量。您得到的零件可直接装配,无需返工。概览: 关键特征公差±0.05 mm,模具确认后交期15–20天,标准合金无起订量,并提供完整材料可追溯性。规格参数参数数值材料铝 1050, 1060, 5052, 6061


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开篇

我们严格按照您的图纸制造冲压铝散热器和散热鳍片。无猜测,无重新设计。我们在发货前对每个关键尺寸进行验证。

您发送CAD文件。我们审查可成形性、弯曲半径和晶粒方向。然后我们开模、冲压并测量。您得到的零件可直接装配,无需返工。

概览: 关键特征公差±0.05 mm,模具确认后交期15–20天,标准合金无起订量,并提供完整材料可追溯性。

规格参数

参数数值
材料铝 1050, 1060, 5052, 6061, 6063;可选铜
厚度范围0.3 mm – 3.0 mm(简单折弯可达5.0 mm)
工艺级进模冲压、复合模、折弯、冲孔、压花
冲压能力25 – 400 吨
公差孔中心和折弯线±0.05 mm;总长度±0.1 mm
表面处理冲压原态、拉丝、阳极氧化(透明、黑色或定制颜色)、粉末喷涂
平面度鳍片阵列100 mm长度范围内≤ 0.2 mm
交期模具7–10天;模具确认后首件3–5天
批量无起订量;从打样到大批量生产
检测三坐标测量机、光学投影仪、针规、表面粗糙度仪
认证ISO 9001:2015,每批次附材料证书

精密冲压手表零件

买家发送图纸给我们的三大理由

1. 批次可追溯的质量。 每批产品都有唯一工单号。我们记录卷料编号、冲压参数和操作员ID。如果零件在现场测试中失效,我们可以追溯到具体班次和材料批次。您无需猜测哪些零件有问题。

2. 每批附检测报告。 每次发货均附带尺寸检测报告。我们对首件进行100%全检,然后按AQL 1.0标准抽样。报告包含三坐标数据、折弯角度读数和表面粗糙度值。您的来料质检人员可在几分钟内完成验证,而非数小时。

3. 同一工厂完成CNC + 冲压 + 弹簧 + 散热器。 您的冲压鳍片通常需要CNC加工的底板或用于装配的弹簧夹。我们在同一工厂内完成全部工序。无需多个供应商,无运输延误,无供应商之间的公差累积问题。您只需发送一套图纸,我们协调整个装配。

这些零件的应用领域

冲压铝散热器和散热鳍片广泛应用于对单件成本敏感的大批量电子产品中。

  • LED照明模组: 5052铝冲压鳍片,黑色阳极氧化以提高发射率,安装在CNC加工底座上。
  • 电源和逆变器: 波纹鳍片阵列,用于封闭机箱内的自然对流散热。
  • 汽车电子: ECU外壳带冲压鳍片,兼作结构支架。我们确保平面度,使导热垫均匀接触。
  • 电信机柜: 低矮鳍片图案用于基站功率放大器,强制风冷但空间紧凑。
  • 消费类音频功放: 兼具装饰性和功能性的鳍片,拉丝透明阳极氧化,透过通风顶盖可见。
  • 电池冷却系统: 0.5 mm薄鳍片置于方形电芯之间,冲压百叶窗图案以增加表面积而不增加重量。

买家下单前常问的问题

问:你们的起订量是多少? 答:无起订量。我们打样10件起,量产500件起。模具费用仅在您要求时才分摊到零件单价中。对于标准合金和厚度,我们通常有适配您型材的现有模具。

问:你们如何控制公差和质量? 答:我们使用带模内传感器的级进模,实时监测材料厚度和折弯角度。冲压后,我们使用三坐标测量机检测关键尺寸。每批随附尺寸检测报告。对于大批量生产,我们进行SPC统计过程控制,并可应要求提供CpK数据。

问:定制金属冲压的交期是多久? 答:简单鳍片形状的模具制作需7–10天,复杂多折弯零件需15天。您确认模具后3–5天发出首件。量产交期视数量为10–15天。我们通过DHL、FedEx或空运发往全球。

问:你们提供材料证书吗? 答:提供。每批均附带铝合金和回火状态的钢厂证书。我们还提供RoHS和REACH合规文件。如果您需要特定的晶粒方向或回火状态,我们按您的规格订购卷料并将证书随货附上。

发送您的图纸

我们是中国东莞的一家精密制造工厂,拥有20年金属冲压经验。我们不是贸易公司。您直接与我们的工程师沟通。

请以STEP、IGES、PDF或DXF格式发送您的图纸。我们将审查可制造性,并在12小时内回复正式报价。请附上您的目标年用量和所需表面处理,我们将推荐最具成本效益的工艺。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

您的冲压铝散热器是中国制造的无起订量定制金属冲压件。今天就让我们用报价来证明这一点。

需要其他零件?我们同样在东莞工厂加工精密冲压垫片与隔圈 | 定制金属冲压,无最小起订量


相关产品

参数

参数能力
材料SPCC、SGCC、SUS301/304/316、黄铜、铜、铍铜、磷青铜
工艺级进模冲压、精冲、深拉深、折弯、攻丝
公差±0.01mm标准,±0.005mm可按要求
表面处理镀锌、镀镍、镀锡、镀金、粉末喷涂、钝化、阳极氧化
模具尺寸最大1200 x 800 mm,16-250吨冲床
厚度0.05 - 6.0 mm板材,线材0.1 - 8.0 mm
打样7-15天模具制作,样品无最小起订量
检测每批次全检报告,CMM和三坐标光学测量

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