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精密冲压垫片与隔圈 | 定制金属冲压,无最小起订量

开场您的图纸定义零件。我们定义工艺,确保精确制造,并在发货前完成验证。这就是垫片与隔圈的精密制造,绝非凭猜测行事。每一件冲压垫片出厂时均附带尺寸检测报告。我们检查平面度、毛刺高度和孔位。若与您的图纸不符,绝不发货。公差:关键尺寸 ±0.01 mm交期:打样 5–7 天,量产 10–15 天无最小起订量:1 件或 1,000,000 件均可下单材料厚度:0.05 mm 至 6.0 mm规格参数参数数


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开场

您的图纸定义零件。我们定义工艺,确保精确制造,并在发货前完成验证。这就是垫片与隔圈的精密制造,绝非凭猜测行事。

每一件冲压垫片出厂时均附带尺寸检测报告。我们检查平面度、毛刺高度和孔位。若与您的图纸不符,绝不发货。

  • 公差:关键尺寸 ±0.01 mm
  • 交期:打样 5–7 天,量产 10–15 天
  • 无最小起订量:1 件或 1,000,000 件均可下单
  • 材料厚度:0.05 mm 至 6.0 mm

规格参数

参数数值备注
材料SPCC、SECC、SUS301、SUS304、65Mn、C17200、H62、AL5052、AL6061可提供完整钢厂材质证明
厚度范围0.05 – 6.0 mm0.1 mm 以下精密垫片采用轧制 + 冲压工艺
公差(关键)±0.01 mm孔对孔、边对孔
公差(一般)±0.05 mm依据 DIN 6935
毛刺高度≤ 0.03 mm按要求可双面去毛刺
平面度≤ 0.02 mm / 25 mm薄件经去应力处理
表面处理冲压态、镀锌、镀镍、钝化定制电镀依据 ASTM B633
冲压速度200 – 800 次/分钟级进模,高速冲床
模具寿命50万 – 200万次工具钢或硬质合金镶件
批量1 – 10,000,000 件无最小起订量,模具费按订单分摊
检测关键尺寸 100% 全检,外观 AQL 0.65CMM + 光学投影仪

精密电机冲片冲压件

采购商选择将图纸发给我们三大理由

1. 批次可追溯的品质。 每个生产批次均有唯一炉号和批次编码。我们从来料卷材到成品包装全程追踪材料。若出现现场失效,我们可在 30 分钟内追溯到具体批次,绝无含糊。

2. 每批次附检测报告。 您收到的 PDF 中包含实际测量值,而非简单的合格/不合格判定。我们提供关键尺寸的 CMM 数据、硬度测试结果和表面粗糙度读数。您的 QA 团队可直接归档,无需重新验证。

3. 同一工厂完成 CNC + 冲压 + 弹簧 + 散热器。 您的垫片可能需要冲压底座加 CNC 加工凹槽或弹簧卡扣。我们可在同一厂区内全部完成,无需多家供应商,无工序间的运输延误。一张采购订单,一个责任主体。

这些零件的应用领域

  • 汽车: 气门垫片、变速箱隔板、制动卡钳垫片。
  • 电子: EMI 屏蔽隔圈、电池接触垫片、PCB 支撑垫圈。
  • 工业设备: 轴承预紧垫片、齿轮箱调节隔圈、电机叠片隔圈。
  • 航空航天: 精密厚度规、结构垫片组、耐腐蚀隔圈。
  • 医疗器械: 手术器械对位垫片、植入式设备隔圈(SUS316L)。
  • 能源: 太阳能板安装隔圈、电池组绝缘垫片、变压器铁芯隔圈。

这些零件往往用于不容有失的关键位置。因此,我们对 0.10 mm 垫片的严谨程度与结构支架完全相同。

采购商下单前常见问题

问:最小起订量是多少? 答:无最小起订量。打样验证可冲压 1 件,量产可生产 100 万件。模具费用单独报价,并按您的预估量分摊。小批量订单我们使用带快换镶件的级进模,以控制成本。

问:如何保证公差和品质? 答:每套新模具均进行首件检验。量产过程中,我们每 2 小时使用 CMM 和光学投影仪检测关键尺寸。每批出货附带完整尺寸检测报告。若我们漏检任一规格,将自费重新生产该批次。

问:定制金属冲压的交期是多久? 答:图纸确认后 5–7 天出样。量产订单 10–15 天发货。大批量订单可提前备模备料,将交期缩短至 7 天。紧急停产情况下可提供加急服务。

问:是否提供材质证明? 答:提供。每笔订单均附带原材料钢厂材质证明。若合同要求,我们也可提供 SGS 或第三方检测。材料可追溯性是标准配置,不额外收费。

发送您的图纸

我们可根据 PDF、STEP 或 IGES 文件报价。无需完整图纸包——标注关键尺寸的草图即可启动。

12 小时内给出正式报价。 邮箱:sc@bquq.com WhatsApp:+86 13713157787

中国制造定制金属冲压,具备一级供应商应有的精度水准。立即发送您的图纸。

需要其他零件?我们同样在东莞工厂加工精密冲压连接器引脚与插座 | 中国定制金属冲压


相关产品

参数

参数能力
材料SPCC、SGCC、SUS301/304/316、黄铜、铜、铍铜、磷青铜
工艺级进模冲压、精冲、深拉深、折弯、攻丝
公差±0.01mm标准,±0.005mm可按要求
表面处理镀锌、镀镍、镀锡、镀金、粉末喷涂、钝化、阳极氧化
模具尺寸最大1200 x 800 mm,16-250吨冲床
厚度0.05 - 6.0 mm板材,线材0.1 - 8.0 mm
打样7-15天模具制作,样品无最小起订量
检测每批次全检报告,CMM和三坐标光学测量

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