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精密冲压电源端子系列 | 定制金属冲压,无最小起订量

引言您的电源端子图纸是起点。我们将其转化为满足您公差、表面和批量要求的冲压零件。每一件产品均按您的图纸制造,而非通用目录产品。我们在发货前验证尺寸和材料,确保您收到的零件首次即可顺利装配。概览: 关键特征公差低至±0.05 mm,标准批次交期7–15天,原型及量产均无最小起订量。我们从东莞工厂发货,中国制造,可应要求提供完整检验报告。规格参数参数数值可选材料铜(C1100、C1020)、黄铜(H6


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引言

您的电源端子图纸是起点。我们将其转化为满足您公差、表面和批量要求的冲压零件。每一件产品均按您的图纸制造,而非通用目录产品。我们在发货前验证尺寸和材料,确保您收到的零件首次即可顺利装配。

概览: 关键特征公差低至±0.05 mm,标准批次交期7–15天,原型及量产均无最小起订量。我们从东莞工厂发货,中国制造,可应要求提供完整检验报告。

规格参数

参数数值
可选材料铜(C1100、C1020)、黄铜(H65、H62)、磷青铜(C5191)、不锈钢(SUS301、SUS304)、铝(6061、5052)
厚度范围0.1 mm – 3.0 mm
工艺级进模冲压、复合模冲压、精冲
公差关键尺寸±0.05 mm,标准±0.1 mm
表面处理哑光、亮光、镀锡、镀银、镀镍、钝化
毛刺控制≤材料厚度的5%,可应要求去毛刺
模具厂内模具设计与制造,模具寿命可达100万次冲程
批量范围100件至1000万件,无最小起订量
交期样品3–5天,图纸确认后量产7–15天
质量体系ISO 9001:2015,关键特征100%尺寸检验,批次可追溯

精密冲压垫片与隔圈

我们的冲床吨位范围为25至250吨,可处理薄型精密零件和较重的电源端子。我们使用级进模确保大批量生产的一致性,使用复合模处理复杂几何形状。对于需要光滑剪切边的零件,可提供精冲工艺。

采购商选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每批产品都有唯一批号。我们记录每批的材料炉号、模具编号和操作人员。如果您的装配中出现问题,可在几分钟内追溯到我们的生产记录。无需猜测。

2. 每批附检验报告。 每次发货均附带尺寸报告,列出关键特征的测量值、材料厚度和表面状况。我们使用三坐标测量机和光学投影仪进行验证。报告由我们的QC工程师签署,而非机器打印输出。

3. 同一工厂完成CNC加工+冲压+弹簧+散热器。 您的电源端子通常与冲压弹簧触点或CNC加工散热器相邻安装。我们在同一工厂内完成所有工序。您发送一套图纸包,获得一份报价、一个交期、一个发货点。供应商越少,协调麻烦越少,问题解决越快。

这些零件的应用领域

精密冲压电源端子适用于大电流和高循环次数应用。我们为以下领域供应零件:

  • 电动汽车电池包 – 母线端子和电芯连接片,额定连续电流100–300 A。
  • 工业电源 – 48 V至600 V系统中的片形端子、环形端子和快插端子。
  • 光伏逆变器 – 冲压铜接线鼻和接地端子,镀锡或镀银以提高耐腐蚀性。
  • 汽车继电器和接触器 – 可承受10万次以上开关循环的冲压触点弹簧和端子片。
  • 储能系统 – 用于机架式电池模组的镀镍铜端子。
  • 消费电子 – 5–20 A电流设备中的小型电源插孔端子和电池触点。

这些零件有一个共同要求:在数千件产品中保持一致的导电性能和机械配合。我们的冲压工艺能够确保这种一致性。

采购商下单前常见问题

问:你们真的没有最小起订量吗? 答:是的。我们接受100件的原型订单和数百万件的量产订单。新模具的模具费单独报价。使用现有模具时,您只需支付零件费用。

问:你们如何控制公差和质量? 答:我们使用带模内传感器的级进模来监控厚度和位置。冲压后,我们使用三坐标测量机和光学投影仪检查关键尺寸。每批都有完整的检验报告。如果尺寸超出规格,我们会在发货前进行分选或返工。

问:冲压端子的交期是多久? 答:对于使用现有模具的零件,样品3–5天发货,量产7–15天。对于新模具,需增加10–15天的设计和制造时间。我们会在审核您的图纸后确认具体时间。

问:你们能提供材质证明吗? 答:可以。我们可应要求提供铜、黄铜和不锈钢的钢厂材质证明。每份证书列明炉号、化学成分和机械性能。我们保留记录5年。

发送您的图纸

请将您的2D或3D图纸发送给我们,获取正式报价。我们将在12小时内回复价格、交期以及模具费用(如适用)。我们会审核可制造性,如果您的设计可以通过更高效的方式冲压,我们会提出改进建议。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

精密制造始于沟通。我们随时准备与您交流。

需要其他零件?我们同样在东莞工厂加工精密冲压穿孔金属板 | 中国定制网板制造商


相关产品

参数

参数能力
材料SPCC、SGCC、SUS301/304/316、黄铜、铜、铍铜、磷青铜
工艺级进模冲压、精冲、深拉深、折弯、攻丝
公差±0.01mm标准,±0.005mm可按要求
表面处理镀锌、镀镍、镀锡、镀金、粉末喷涂、钝化、阳极氧化
模具尺寸最大1200 x 800 mm,16-250吨冲床
厚度0.05 - 6.0 mm板材,线材0.1 - 8.0 mm
打样7-15天模具制作,样品无最小起订量
检测每批次全检报告,CMM和三坐标光学测量

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