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精密冲压散热器夹片 | 定制金属冲压,无最小起订量

开场您的散热器夹片设计是独一无二的。我们严格按照您的图纸制造。我们是BQUQ,一家位于中国东莞的精密制造工厂。拥有20年金属冲压、CNC加工、弹簧和散热器制造经验。您的夹片在发货前均经过冲压、检验和验证。没有意外。公差:±0.05 mm(标准),±0.02 mm(精密)交期:打样7-15天,量产15-25天无最小起订量——可订购100件或100,000件材料厚度:0.1 mm 至 3.0 mm包含


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开场

您的散热器夹片设计是独一无二的。我们严格按照您的图纸制造。

我们是BQUQ,一家位于中国东莞的精密制造工厂。拥有20年金属冲压、CNC加工、弹簧和散热器制造经验。您的夹片在发货前均经过冲压、检验和验证。没有意外。

  • 公差:±0.05 mm(标准),±0.02 mm(精密)
  • 交期:打样7-15天,量产15-25天
  • 无最小起订量——可订购100件或100,000件
  • 材料厚度:0.1 mm 至 3.0 mm
  • 包含100%批次检验报告

规格参数

参数数值
材料弹簧钢(SK5、65Mn),不锈钢(301、304、430),磷青铜,铍铜,铝5052/6061
材料厚度0.1 mm – 3.0 mm
工艺级进模冲压、复合模冲压、折弯、成型、压印、去毛刺
设备能力25吨至250吨高速冲床(最高800 SPM)
公差标准±0.05 mm;关键尺寸精密公差±0.02 mm
表面处理镀锌、镀镍、发黑、钝化、粉末喷涂或按原始状态
批量无最小起订量——打样100件起,年产量可达5,000,000件
检验每批次首件检验(FAI)、尺寸报告、材质证明、硬度测试
交期打样7-15天;确认后量产15-25天
包装防锈纸、真空密封袋、按您规格定制的包装盒

精密电动汽车充电连接器端子

买家将图纸发送给我们的三个理由

1. 批次可追溯的质量 每批产品都有唯一的批号。我们记录材料炉号、冲压参数、模具磨损情况和检验结果。如果您的装配线上出现问题,我们可以精确追溯到对应的冲压批次。您获得的是完整的可追溯性,而不仅仅是一盒零件。

2. 每批次附带检验报告 每次发货您都会收到一份PDF检验报告,包括尺寸测量、表面质量检查、硬度值以及关键特征的照片。我们的质检团队使用三坐标测量机、光学投影仪和推拉力计。没有报告,我们绝不发货。

3. 一家工厂完成CNC + 冲压 + 弹簧 + 散热器 您的夹片可能需要冲压主体、CNC加工的安装块、螺旋弹簧和散热器底座。大多数供应商会让您对接四家工厂。我们全部在厂内完成。一张图纸、一张采购订单、一个交货日期。更少的邮件往来,更少的延误,更少的借口。

这些零件的应用领域

精密冲压散热器夹片用于将功率半导体、IGBT模块和MOSFET压紧在冷却表面上。它们在以下领域至关重要:

  • 电力电子 – 逆变器、转换器和UPS系统
  • LED照明 – 铝基PCB上的高亮度模组
  • 通信设备 – 基站放大器和射频模块
  • 汽车 – 电动汽车电池冷却板、电机控制器、车载充电器
  • 工业驱动 – 变频驱动器和伺服放大器
  • 消费电子 – 游戏主机、笔记本电脑散热组件

夹片必须在温度循环中保持恒定的压力。我们的弹簧钢夹片经过热处理和去应力处理,可在-40°C至+150°C范围内保持夹紧力。我们还提供铍铜材质,适用于需要高导热性且需要电气隔离的应用场景。

买家下单前常问的问题

问:你们的最小起订量是多少? 答:没有最小起订量。我们接受100件的打样订单。对于量产,我们建议5,000件以上以获得更优的单价,但如果您只需要500件,我们也可以生产。模具费用单独报价,在累计达到50,000件后分摊到零件单价中。

问:你们如何保证公差和质量? 答:我们使用带模内传感器的级进模进行实时厚度监控。关键尺寸使用三坐标测量机和光学投影仪检测。每个批次都进行首件检验和最终检验报告。我们保持±0.05 mm的标准公差,可根据要求达到±0.02 mm。

问:定制冲压夹片的交期是多久? 答:打样模具需要7-15天。模具确认后3天内发送量产样品。大批量生产需要15-25天,具体取决于数量。对于紧急订单,我们可以分批发货——首批20%空运,其余海运。

问:你们能提供材质证明吗? 答:可以。我们提供原材料钢厂测试证书、热处理报告以及RoHS/REACH合规文件。所有材料均采购自中国认证钢厂,或根据要求从日本/韩国进口。

发送您的图纸

不要再对比中间商的报价了。将您的2D图纸或3D STEP文件发送给我们。我们将审查设计的可冲压性,提出降本建议,并在12小时内给出确定的报价。

  • 邮箱:sc@bquq.com
  • WhatsApp:+86 13713157787
  • 请包含:材料、数量、表面处理要求,以及您的目标价格(如有)

我们是一家中国本土的定制金属冲压工厂,但我们按照国际标准作业。您的零件在发货前均经过验证——这是我们的承诺。

今天就发送您的图纸,12小时内获得确定报价。

需要其他零件?我们同样在东莞工厂加工精密冲压连接器外壳 | 定制金属冲压,无最小起订量


相关产品

参数

参数能力
材料SPCC、SGCC、SUS301/304/316、黄铜、铜、铍铜、磷青铜
工艺级进模冲压、精冲、深拉深、折弯、攻丝
公差±0.01mm标准,±0.005mm可按要求
表面处理镀锌、镀镍、镀锡、镀金、粉末喷涂、钝化、阳极氧化
模具尺寸最大1200 x 800 mm,16-250吨冲床
厚度0.05 - 6.0 mm板材,线材0.1 - 8.0 mm
打样7-15天模具制作,样品无最小起订量
检测每批次全检报告,CMM和三坐标光学测量

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