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定制大功率LED散热器 | 精密CNC加工,无起订量

## 开篇
您的图纸决定零件规格。我们的工作就是精确实现它。我们按照您的图纸加工、冲压和组装散热器——在货物出厂前,确保公差达标、表面处理完成、尺寸经过验证。公差:CNC加工特征±0.05 mm交期:原型7–15天,批量生产15–25天无起订量:一件或十万件,同样的工艺管控材质证书:每批次附带钢厂材质报告我们是一家位于中国东莞的精密制造工厂,拥有20年CNC加工、冲压、弹簧和散热器制造经验。您发图


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开篇

您的图纸决定零件规格。我们的工作就是精确实现它。我们按照您的图纸加工、冲压和组装散热器——在货物出厂前,确保公差达标、表面处理完成、尺寸经过验证。

  • 公差:CNC加工特征±0.05 mm
  • 交期:原型7–15天,批量生产15–25天
  • 无起订量:一件或十万件,同样的工艺管控
  • 材质证书:每批次附带钢厂材质报告

我们是一家位于中国东莞的精密制造工厂,拥有20年CNC加工、冲压、弹簧和散热器制造经验。您发图纸,我们报价,然后我们生产零件。

规格参数

参数数值
材料铝6063-T5、6061-T6、5052、铜C1100,或按您的规格
工艺CNC铣削、CNC车削、压铸、挤压、冲压、铲齿
公差±0.05 mm(CNC)、±0.1 mm(冲压),平面度每100 mm 0.1 mm
表面处理黑色阳极氧化(8–12 µm)、本色阳极氧化、镀镍、粉末喷涂或裸材
翅片高度3 mm至80 mm,铲齿翅片宽高比最高15:1
基板厚度2 mm至25 mm,可选热管或均温板槽位
热性能可按要求通过CFD仿真验证,或依据您的测试数据
批量1至100,000+件,无起订量
检测CMM三坐标报告、2D轮廓检测、硬度测试、阳极氧化膜厚检测
包装防静电泡棉、易碎翅片独立槽位、出口纸箱

定制挤压铝散热器系列

我们拥有3轴和4轴CNC铣床,以及最大250吨的冲压设备。对于大功率LED散热器,我们通常将挤压工艺与CNC精加工相结合,以控制成本并保证翅片平直。

采购商选择向我们发图纸的三个理由 1. 批次可追溯的质量。 每批次都有唯一的生产编号。原材料批次、操作员、刀具磨损记录和检测结果均与该编号关联。如果现场出现问题,我们可以追溯到具体的班次和铝材批次。

2. 每批次附检测报告。 每次发货均附带尺寸报告、材质证书和表面粗糙度读数。不是通用PDF——而是来自我们CMM三坐标和粗糙度仪的实际测量值。我们保存记录5年。

3. 一家工厂完成CNC + 冲压 + 弹簧 + 散热器。 您的LED组件可能需要冲压支架、透镜弹簧夹和机加工散热器。我们可以在同一厂区内完成全部三种零件。供应商更少,公差匹配问题更少,一个发货地址。

  • 道路照明和区域照明(100W至600W灯具)
  • 带主动冷却的体育场投光灯
  • 植物生长灯(深翅片阵列,自然对流散热)
  • 汽车前大灯和日间行车灯模组
  • 铸造厂和仓库用工业工矿灯
  • 印刷和粘合剂用UV固化系统
  • 严格热预算要求的医用手术灯

在每种应用中,散热器都是可靠性的瓶颈。如果运行温度比设计温度高10°C,LED寿命将缩短一半。我们不仅按尺寸公差加工,更按热性能规格加工。

采购商下单前常问的问题 问:你们的起订量是多少? 答:无起订量。我们以与500件批量相同的单价报价一件原型,仅首次订单收取少量设置费。100件以上批量价格下调。

问:你们如何控制公差和质量? 答:每张新图纸均进行首件检验,关键尺寸每2小时进行过程抽检。批量5%进行最终CMM检测,如需可100%全检。我们保证CNC特征±0.05 mm、冲压件±0.1 mm。

问:交期是多久? 答:图纸确认后7–15天发货原型。批量生产15–25天发货,具体取决于表面处理。阳极氧化增加3–5天。我们在报价中确认具体日期。

问:你们提供材质证书吗? 答:提供。每批次免费附带铝材供应商的钢厂测试报告。如需第三方检测(SGS、TÜV),我们按成本价安排。

发送您的图纸 将您的PDF、STEP或IGES文件发送至 sc@bquq.com。请注明材料、数量和目标热阻(如有)。我们将在12小时内回复正式报价——包含价格、交期和公差审核。

紧急项目请通过WhatsApp联系 +86 13713157787。我们在一小时内回复,中国时间(UTC+8)。

您的图纸我们安全保管。我们可按要求签署NDA保密协议,绝不将您的设计分享给第三方。精密制造、定制散热器、中国制造——附完整文件证明。

发送图纸,获取报价,然后拿到零件。

需要其他零件?我们同样在东莞工厂加工定制铜铲齿散热器 | 精密制造,无起订量


相关产品

参数

参数能力
材料AL6063/6061/5052,纯铜C1100,铜铝复合
工艺挤压、CNC加工、铲齿、锻造、压铸、冲压翅片
翅片类型挤压翅片、针翅、铲齿翅片、折叠翅片、粘合翅片、热管、均温板
表面处理黑色阳极氧化、本色阳极氧化、镀镍、粉末喷涂
尺寸范围最大1500 x 400 x 300 mm
热测试每批次提供热阻和散热数据
打样5-7天,样品无最小起订量
检验三坐标测量仪、热阻测试仪,每批次提供完整报告

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