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定制铜底铝翅片散热器 | 精密制造,无起订量

开篇将您的图纸发送给我们。我们按照规格加工您的铜底铝翅片散热器。每件产品在发货前均经过验证——尺寸检查、平面度和表面光洁度。您的装配线上不会出现意外。公差:关键配合面 ±0.05 mm交期:样品 7–12 个工作日,批量生产 15–20 天无起订量——一件或一万件均可下单材质证书:可提供 EN 10204 3.1 或 3.2我们是一家位于中国东莞的精密制造工厂,拥有 20 年 CNC 加工、金属冲


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开篇

将您的图纸发送给我们。我们按照规格加工您的铜底铝翅片散热器。每件产品在发货前均经过验证——尺寸检查、平面度和表面光洁度。您的装配线上不会出现意外。

  • 公差:关键配合面 ±0.05 mm
  • 交期:样品 7–12 个工作日,批量生产 15–20 天
  • 无起订量——一件或一万件均可下单
  • 材质证书:可提供 EN 10204 3.1 或 3.2

我们是一家位于中国东莞的精密制造工厂,拥有 20 年 CNC 加工、金属冲压、弹簧和散热器制造经验。同一厂区内,四道工序,全程可控。

规格参数

参数数值备注
底座材质C1100 或 C1020 铜99.9% 纯铜,可选无氧铜
翅片材质AL6063-T5 或 AL6061-T6挤压或机加工翅片
底座厚度2.0–20.0 mm按图纸定制
翅片高度5.0–80.0 mm高宽比最高可达 10:1
翅片间距2.0–10.0 mmCNC 铲齿可实现更小间距
表面光洁度0.8–3.2 Ra100 mm 范围内底座平面度 ≤0.05 mm
表面处理黑色阳极氧化、镀镍或裸材可选防腐蚀钝化处理
工艺CNC 铣削、铲齿、钎焊或冲压根据产量和散热需求选择
公差标准 ±0.05 mm,可要求 ±0.02 mm三坐标测量机验证
批量1–100,000+ 件无起订量,模具费用分摊至每笔订单

定制LED路灯散热器

我们采用机加工、铲齿或冲压工艺制作翅片。对于大批量生产,我们使用级进模冲压,将翅片间距控制在 ±0.03 mm 以内。对于样品,我们直接从整块材料 CNC 铣削——无模具费用,无需等待。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每个散热器都有唯一的序列号。我们在 ERP 系统中记录材料炉号、操作人员和检验结果。如果出现现场故障,我们可以在几分钟内追溯到具体批次。每次发货都会附带完整的可追溯性报告。

2. 每批次附检验报告。 我们绝不盲目发货。每个批次经过三道质检:来料检验、制程尺寸抽检、最终 100% 目视检查及关键尺寸检验。您将收到包含三坐标数据、平面度读数和表面粗糙度值的 PDF 报告。不收取额外费用。

3. 同一工厂完成 CNC + 冲压 + 弹簧 + 散热器。 您的散热器组件可能需要弹簧夹、冲压安装支架或 CNC 加工底板。我们在同一厂区内完成全部四道工序。您可节省物流成本,避免供应商之间的公差不匹配问题,并由单一责任方负责整个组件。

应用领域

我们的铜底铝翅片散热器应用于:

  • 电力电子 – IGBT 模块、整流器和 DC-DC 转换器。铜底座快速导热,铝翅片高效散热。
  • LED 照明 – 高天棚灯和体育场灯。我们将平面度控制在 0.05 mm 以内,确保 LED 板完全贴合。
  • 通信设备 – 5G 基站放大器和射频模块。我们加工风冷翅片通道。
  • 电动汽车充电桩 – 液冷或风冷充电器散热器。我们将铜管钎焊到底座中用于冷却液流通。
  • 工业电机驱动 – 变频器和伺服放大器。我们的冲压翅片在大批量生产中有效降低成本。

如果您的应用发热量较大,我们配有热仿真工程师。请提供您的功耗和风量参数,我们将在您投入模具之前建议翅片几何结构。

客户常见问题

问:你们真的没有起订量吗? 答:是的。我们可以打样一件供测试。批量生产时,无论您订购 50 件还是 50,000 件,我们都报相同的单价。模具费用分摊到单价中,标准形状不预收模具费。

问:你们能保证什么公差和质量? 答:关键表面标准公差为 ±0.05 mm。如果您的图纸有要求,我们可在配合面保持 ±0.02 mm。每批次随附三坐标检验报告。如果尺寸超出规格,我们自费返工或更换。

问:定制散热器的交期是多久? 答:样品:图纸确认后 7–12 个工作日。批量生产:10,000 件以下为 15–20 个工作日。紧急订单可安排 24 小时轮班,5 天内交货——请咨询加急服务。

问:你们能提供材质证书吗? 答:可以。我们提供铜和铝的 EN 10204 3.1 工厂证书。对于航空航天或医疗用途,我们可安排 3.2 认证并配合第三方检测。3.1 证书不收取额外费用。

发送您的图纸

将您的 PDF 或 STEP 文件发送至 sc@bquq.com。请注明目标数量、所需公差和表面光洁度。我们将在 12 小时内 回复正式报价——包含价格、交期和交货条款。

更倾向于电话沟通?WhatsApp +86 13713157787。我们位于中国东莞,可用英语或中文为您解答。

您的定制散热器,中国制造,精密加工,发货前全面验证。无起订量,无不确定性。今天就发送图纸。

需要其他零件?我们同样在东莞工厂加工定制带安装底座的铝散热器 | 中国精密制造


相关产品

参数

参数能力
材料AL6063/6061/5052,纯铜C1100,铜铝复合
工艺挤压、CNC加工、铲齿、锻造、压铸、冲压翅片
翅片类型挤压翅片、针翅、铲齿翅片、折叠翅片、粘合翅片、热管、均温板
表面处理黑色阳极氧化、本色阳极氧化、镀镍、粉末喷涂
尺寸范围最大1500 x 400 x 300 mm
热测试每批次提供热阻和散热数据
打样5-7天,样品无最小起订量
检验三坐标测量仪、热阻测试仪,每批次提供完整报告

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