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定制铜铲齿散热器 | 精密制造,无起订量

开篇我们根据您的精确图纸加工铜铲齿散热器。
无需重新设计,无需猜测。
每件产品在发货前均经过验证。本系列涵盖翅片高度10毫米至80毫米,底板厚度2毫米至15毫米,总长度最长600毫米。
典型平面度公差为每100毫米0.05毫米。
打样交期为10-15个工作日,批量生产为20-25天。
无起订量。一件或一万件,工艺控制标准相同。材料:C1100或C1020铜翅片厚度:0.4–2.


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开篇

我们根据您的精确图纸加工铜铲齿散热器。 无需重新设计,无需猜测。 每件产品在发货前均经过验证。

本系列涵盖翅片高度10毫米至80毫米,底板厚度2毫米至15毫米,总长度最长600毫米。 典型平面度公差为每100毫米0.05毫米。 打样交期为10-15个工作日,批量生产为20-25天。 无起订量。一件或一万件,工艺控制标准相同。

  • 材料:C1100或C1020铜
  • 翅片厚度:0.4–2.0毫米
  • 翅片间距:1.5–6.0毫米
  • 公差:关键尺寸±0.05毫米
  • 表面光洁度:加工态0.8 µm Ra
  • 交期:10–25天
  • 起订量:无

规格参数

参数数值备注
材料C1100、C1020、C1220可按需提供无氧铜
翅片高度10–80毫米由实心块铲削成型
翅片厚度0.4–2.0毫米翅片组均匀一致
翅片间距1.5–6.0毫米在翅片顶端测量
底板厚度2–15毫米可选嵌入式热管槽
总长度50–600毫米一体式铲削
公差(关键)±0.05毫米针对底板平面度、翅片高度、孔位
平面度0.05毫米/100毫米在花岗岩平台上验证
表面粗糙度0.8 µm Ra加工态,无二次抛光
表面处理防锈浸渍、镀镍或裸铜按您的规格执行
工艺CNC铲削、CNC铣削、去毛刺全部厂内完成
检测三坐标测量机、光学投影仪、平面度仪关键尺寸100%全检
批量1–10,000件无起订量,批次可追溯
交期10–15天(打样),20–25天(批量生产)自图纸确认起算

定制IGBT散热器黑色阳极氧化

所有铲削均在专用三轴CNC机床上使用定制硬质合金刀具完成。 我们通过每50件测量一次翅片厚度来控制刀具磨损。 去毛刺为手工操作,然后在放大镜下验证。 每批次随货附尺寸检测报告,而非仅仅一箱零件。

客户发送图纸给我们的三大理由

1. 批次可追溯的质量。 每个散热器都有唯一的批号。 我们为每批次保存材料证书、刀具设置和检测数据,保存期3年。 如果发生现场故障,您可以追溯到具体的铜材批次和机床运行记录。 这对于中国制造的定制散热器来说并不常见,但我们是标准操作。

  • 材料厂证书
  • 尺寸测量数据(关键特征,每批次5件样品)
  • 平面度和粗糙度读数
  • 实际零件照片

报告由质检主管签字。 如果任何尺寸超出公差,我们会在发货前拒收该批次。 您无需在到货后重新全检。

3. 一家工厂完成CNC加工、冲压、弹簧和散热器。 BQUQ在同一厂房内运营四条生产线。 您的散热器可能需要冲压卡扣、CNC加工底板或安装弹簧。 我们全部厂内自制。 无需第三方协调,无供应商之间的运输延误。 一张采购订单,一个质量标准,一位负责的工程师。

这些零件的应用领域

  • 逆变器和电机驱动器中的IGBT模块
  • 激光二极管底座和光收发模块
  • 体育场馆照明中的大功率LED阵列
  • 服务器的CPU和GPU散热器
  • 医疗影像设备(CT、MRI电源)
  • 电信基站的射频功率放大器

铲齿翅片提供实心底板,翅片与底板之间无热界面。 这意味着比冲压或粘接翅片组具有更低的热阻。 对于100毫米x100毫米底板搭配20毫米翅片,在2米/秒风速下,热阻约为0.25 °C/W。 如果您需要特定仿真,请将边界条件发送给我们。

客户下单前常问的问题

问:你们的起订量是多少? 答:没有起订量。我们接受单件打样,并可扩展至10,000件。 小批量的单价较高,但工艺和检测标准完全一致。

问:你们如何控制公差和质量? 答:我们使用三坐标测量机和光学投影仪检测关键尺寸。 平面度在花岗岩平台上用千分表检测。 每批次附尺寸检测报告。 如果您需要符合AS9102或PPAP的首件检验(FAI),我们也可以提供。

问:定制散热器的交期是多久? 答:打样(1–10件)在图纸确认后10–15个工作日内发货。 批量生产(100件以上)需要20–25个工作日。 对于紧急订单,我们可以分批生产,并空运首批20件。

问:你们能提供材料证书吗? 答:可以。我们为所有铜材等级提供钢厂证书。 C1020为无氧铜,导电率101% IACS。 C1100为电解韧铜,导电率100% IACS。 我们也可根据需要提供RoHS和REACH声明。

发送您的图纸

将您的2D或3D文件发送至sc@bquq.com。 我们将在12小时内回复正式报价。 请注明目标数量、表面处理要求及任何热性能需求。 如果您对翅片几何形状不确定,我们将根据您的热负荷和风量提供设计建议。

定制散热器的精密制造是我们的核心业务。 中国制造,但质量可追溯,无起订量。

WhatsApp:+86 13713157787 邮箱:sc@bquq.com

发送图纸。获取报价。交付零件。

需要其他零件?我们同样在东莞工厂加工定制带安装底座散热器 | 中国精密制造


相关产品

参数

参数能力
材料AL6063/6061/5052,纯铜C1100,铜铝复合
工艺挤压、CNC加工、铲齿、锻造、压铸、冲压翅片
翅片类型挤压翅片、针翅、铲齿翅片、折叠翅片、粘合翅片、热管、均温板
表面处理黑色阳极氧化、本色阳极氧化、镀镍、粉末喷涂
尺寸范围最大1500 x 400 x 300 mm
热测试每批次提供热阻和散热数据
打样5-7天,样品无最小起订量
检验三坐标测量仪、热阻测试仪,每批次提供完整报告

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