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定制异形线材弹簧 | 精密制造,无起订量

开篇您的图纸决定零件形态。我们定义工艺,确保其可重复生产。本系列涵盖定制异形线材弹簧——采用直径0.1毫米至12毫米的线材,经弯曲、卷绕或成型加工而成。我们依据您的2D或3D CAD文件进行生产,逐一验证每个弯曲角度和腿部长度,仅在全尺寸检验合格后发货。公差:关键成型尺寸±0.05毫米交期:打样5–7个工作日,批量生产10–15天无起订量——一件或一百万件均可下单每批次均附带材质证明我们是一家位于


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开篇

您的图纸决定零件形态。我们定义工艺,确保其可重复生产。

本系列涵盖定制异形线材弹簧——采用直径0.1毫米至12毫米的线材,经弯曲、卷绕或成型加工而成。我们依据您的2D或3D CAD文件进行生产,逐一验证每个弯曲角度和腿部长度,仅在全尺寸检验合格后发货。

  • 公差:关键成型尺寸±0.05毫米
  • 交期:打样5–7个工作日,批量生产10–15天
  • 无起订量——一件或一百万件均可下单
  • 每批次均附带材质证明

我们是一家位于中国东莞的精密制造工厂,拥有20年弹簧制造经验。您提供图纸,其余交给我们。

规格参数

参数数值
线径0.1毫米 – 12毫米
材料弹簧钢(SWP-A、SWP-B)、不锈钢(302、304、316)、琴钢丝、磷青铜、铍铜
成型工艺CNC线材成型(5轴)、卷绕、弯曲、冲压
公差成型尺寸±0.05毫米,自由长度±0.1毫米
表面处理镀锌、镀镍、钝化、粉末喷涂或原态供货
热处理可选——按您的规格进行去应力或完全淬硬
批量1件至1,000,000件以上
检验关键特征100%尺寸检测,批量产品按AQL 0.65标准抽检
认证ISO 9001:2015、材料钢厂质保书、RoHS/REACH合规

按图定制弹簧

每个零件均在配备伺服控制送线机构的CNC机床上成型。无手工弯曲,无经验猜测。

客户向我们发送图纸的三大理由

1. 批次可追溯的质量 每批次均分配唯一批号。我们记录材料炉号、机器参数和检验结果。如果您的装配线上出现任何问题,我们可以精确追溯到对应的线材卷和成型程序。

2. 每批次附带检验报告 您无需盲目信任我们。每批货物均附带尺寸检验报告——包含关键弯曲、腿部长度和弹簧刚度的实测值。我们使用数显卡尺、光学投影仪和负荷测试仪。报告由我们的QC工程师签字确认。

3. 同一工厂完成CNC加工 + 冲压 + 弹簧 + 散热器 您的项目可能不仅需要弹簧。我们在同一厂区内运营CNC加工、金属冲压和散热器生产线。一套图纸、一个对接窗口、一个发货计划。您可节省物流成本,避免不同供应商之间的公差匹配问题。

应用领域

定制线材弹簧广泛应用于标准目录件无法满足的高要求环境。

  • 汽车行业:离合器回位弹簧、制动踏板弹簧、座椅锁扣线材件
  • 电子行业:电池触点、EMI屏蔽夹、连接器保持弹簧
  • 医疗器械:导管导丝弹簧、手术器械回位弹簧
  • 工业设备:安全联锁装置、弹簧加载销、闩锁机构
  • 消费电器:门铰链、开关执行器、盖板弹簧

如果您的零件必须承受数百万次循环或在特定变形量下保持精确载荷,本产品线正是您的选择。

客户下单前常见问题

问:你们真的没有起订量吗? 是的。我们接受单件打样订单。您只需支付装调费和材料费,无需为最低批量买单。许多客户先订购一件样品进行测试,然后批量放大至数千件。

问:复杂弯曲能达到什么公差? 成型尺寸±0.05毫米是我们的标准精度。对于关键弹簧刚度,我们会迭代调整成型程序,直至载荷符合您的规格。建议您在功能尺寸上标注公差,而非整体外形。

问:最快多久能拿到零件? 图纸确认后,打样件5–7个工作日内发货。批量生产需10–15天,具体取决于数量和表面处理要求。我们为紧急项目提供加急服务——请致电确认当前产能。

问:你们提供材质证明吗? 是的。每批次均附带线材钢厂质保书及我们自有的检验报告。对于医疗或汽车项目,我们可提供完整的可追溯性文档。

发送您的图纸

不要再从目录中寻找不适合您设计的弹簧。

将您的图纸发送至 sc@bquq.com,或通过WhatsApp联系 +86 13713157787

我们将在12小时内回复正式报价——包含价格、交期及可制造性技术反馈。无强制义务,无推销压力。只有纯粹的工程技术。

您的定制弹簧,中国制造,发货前经过验证。

需要其他零件?我们同样在东莞工厂加工定制铜质螺旋天线弹簧 | 精密制造,无最小起订量


相关产品

参数

参数能力
材料SUS302/304/316、SWC琴钢丝、SWP音乐钢丝、65Mn、磷青铜、铍铜
类型压缩弹簧、拉伸弹簧、扭簧、线成型件、电池弹簧、触片弹簧
线径0.05 - 12.0 mm
公差±0.02mm标准,±0.01mm可按要求提供
表面处理镀锌、镀镍、发黑、钝化、喷丸
设备CNC弹簧卷制机、扭簧机、线材成型机
打样72小时,样品无最小起订量
检测每批负载测试,疲劳测试数据可按要求提供

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