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定制CNC夹头座TG100精密刀柄 中国制造

开篇将您的图纸发送给我们,即可定制TG100夹头座。我们按照您的精确几何要求进行加工。每一件产品在发货前均经过验证——跳动检测、锥度角度确认、硬度测试。公差:关键直径0.005 mm跳动:鼻端≤0.005 mm TIR交期:原型7–12个工作日无起订量——一件或一千件均可附带材质证书及完整检测报告我们是一家位于中国东莞的精密制造工厂,拥有20年CNC加工线经验。您的定制CNC夹头座不是我们的副业,


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开篇

将您的图纸发送给我们,即可定制TG100夹头座。我们按照您的精确几何要求进行加工。每一件产品在发货前均经过验证——跳动检测、锥度角度确认、硬度测试。

  • 公差:关键直径0.005 mm
  • 跳动:鼻端≤0.005 mm TIR
  • 交期:原型7–12个工作日
  • 无起订量——一件或一千件均可
  • 附带材质证书及完整检测报告

我们是一家位于中国东莞的精密制造工厂,拥有20年CNC加工线经验。您的定制CNC夹头座不是我们的副业,而是我们的核心业务。

技术参数

参数数值
可选材料20CrMnTi, 40Cr, 42CrMo, 9Cr18, S136, 17-4PH
硬化处理渗碳淬火至HRC 58–62,或整体淬火至HRC 45–52
锥度精度AT3级,符合DIN 55026(TG100)
跳动(TIR)鼻端≤0.005 mm,距鼻端50 mm处≤0.010 mm
表面粗糙度锥面Ra 0.2 µm,外圆Ra 0.4 µm
螺纹精度内螺纹6H,外螺纹6g
动平衡可选G2.5 @ 20,000 rpm
加工设备五轴CNC铣床、带动力刀具的CNC车床、外圆磨床
检测工具三坐标测量机(蔡司)、跳动仪、硬度计、表面轮廓仪
批量范围1至5,000件
交期1–10件7天,11–100件12天,大批量20天
认证ISO 9001:2015、材料钢厂证书、热处理报告

定制CNC弹簧夹头SK50带丝锥夹头

我们不做外协。磨削、热处理和最终检测均在本厂内完成。这正是我们能够毫无借口地保证0.005 mm精度的原因。

客户选择向我们发送图纸的三大理由

1. 批次可追溯的质量。 每批产品分配唯一工单号。我们记录材料炉号、操作人员、砂轮规格和检测结果。如果您的 spindle 中出现问题,我们可以精确追溯到具体批次和加工时段。无需猜测。

2. 每批附检测报告。 您将收到完整的尺寸报告——锥度角度、跳动、螺距、硬度、表面粗糙度。我们还会发送关键特征在三坐标测量机下的照片。您无需在到货后重新检测所有项目。大多数客户仅做抽检。

3. 同一工厂完成CNC + 冲压 + 弹簧 + 散热器。 您的夹头座通常是一个更大组件的一部分。我们还运营金属冲压线、弹簧卷制和散热器制造。将整个BOM清单发给我们,我们统一报价并一起发货。更少的供应商,更少的物流麻烦,统一的质量标准。

这些零件的应用领域

我们工厂生产的定制CNC夹头座应用于:

  • 高速加工中心 – TG100夹头在15,000–30,000 rpm转速下夹持立铣刀和钻头。我们的动平衡确保低振动。
  • 走心式车床 – 用于小直径车削和铣削加工的精密刀柄。
  • 汽车自动线 – 多主轴机床的替换夹头,停机成本远高于零件本身。
  • 航空航天工装夹具 – 用于复合材料修边或钛合金型腔加工的一次性夹头。
  • 医疗器械制造 – 用于种植体钻孔的小型高精度夹头。
  • 后市场刀具分销商 – 按您的规格定制、贴您品牌的夹头。

无论您加工金属、塑料还是复合材料,您都需要一个夹持精准的夹头座。我们的产品能做到。

客户下单前常问的问题

问:最小起订量是多少? 答:无起订量。我们可为原型验证制作一件。许多客户先订2–3件测试配合和跳动。50件以上的量产订单可享受价格优惠。

问:你们如何保证0.005 mm公差? 答:我们在外圆磨床上一次装夹完成锥面和外圆的磨削。然后使用0.001 mm千分表在精密主轴上测量跳动。每件夹头都有独立的检测记录。不合格就不发货。

问:定制TG100夹头的交期是多久? 答:10件以内7–12个工作日,具体取决于材料和热处理要求。如果您的图纸简单且材料有库存,可支持加急(3–5天)。收到图纸后12小时内我们会如实告知。

问:你们提供材质证书和热处理报告吗? 答:提供。每批产品均附带原材料钢厂证书、热处理曲线和硬度测试结果。我们也可以提供第三方检测(SGS或BV),费用由您承担。

发送您的图纸

将您的PDF或STEP文件发送至 sc@bquq.com。我们在12小时内回复正式报价——价格、交期和公差审核。

偏好即时沟通?WhatsApp +86 13713157787。我们每周7天以英文为您服务。

您的定制CNC夹头座,中国制造,发货前经过验证。无起订量,无意外。发送图纸即可。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头加工 | 中国精密制造


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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