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定制CNC加工输送机滚筒零件 | 中国精密制造

开场您的输送机系统的可靠性取决于滚筒。我们按照您的图纸加工,而非按目录标准。每一件零件在发货前都经过验证。如果图纸要求±0.01 mm,我们就做到±0.01 mm。如果要求Ra 0.8,我们就做到Ra 0.8。公差:可达±0.005 mm(标准±0.01 mm)交期:原型7-15天,批量生产15-25天无起订量:一件或一百万件,工艺控制相同材料:铝、钢、不锈钢、黄铜、POM、尼龙检测:100%关键


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开场

您的输送机系统的可靠性取决于滚筒。我们按照您的图纸加工,而非按目录标准。每一件零件在发货前都经过验证。如果图纸要求±0.01 mm,我们就做到±0.01 mm。如果要求Ra 0.8,我们就做到Ra 0.8。

  • 公差:可达±0.005 mm(标准±0.01 mm)
  • 交期:原型7-15天,批量生产15-25天
  • 无起订量:一件或一百万件,工艺控制相同
  • 材料:铝、钢、不锈钢、黄铜、POM、尼龙
  • 检测:100%关键尺寸检测,每批次附完整报告

我们是中国东莞的一家精密制造工厂,拥有20年CNC加工经验。您提供图纸,我们交付可直接装配、无需返工的零件。

规格参数

参数数值
材料6061/7075铝,1045/4140钢,303/304/316不锈钢,C360黄铜,POM-C,PA6
CNC设备三轴、四轴、五轴;Mazak和Fanuc控制系统
最大零件尺寸直径800 mm,长度2000 mm(车削);1000 x 800 x 500 mm(铣削)
公差±0.005 mm(精密),±0.01 mm(标准),±0.05 mm(一般)
表面粗糙度Ra 0.4 µm(磨削),Ra 0.8 µm(车削/铣削),Ra 1.6 µm(标准)
工艺CNC车削、铣削、钻孔、攻丝、镗孔、切槽、滚花
二次加工阳极氧化(本色/黑色),硬质阳极氧化,镀锌/镀镍,发黑处理,钝化
批量1-100,000件;无起订量
检测CMM三坐标测量仪、千分尺、内径规、表面轮廓仪;每批次附报告
交期原型7天,批量生产15-25天(视数量而定)

定制CNC加工滚花旋钮与手柄

我们严格控制轴径公差、孔同轴度和端面跳动。对滚筒而言,这意味着更低的振动、更长的轴承寿命以及生产线上稳定的运行轨迹。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每个炉号、每个批次、每位操作员。我们为您的订单分配唯一的工单号。该编号从下料锯切到CMM检测全程跟踪材料。如果零件在现场出现故障,我们可以追溯到具体的机床、刀具和操作班组。无需猜测。

2. 每批次附检测报告。 每次发货均附带尺寸检测报告。关键特征100%全检。非关键特征按AQL 2.5抽样检测。报告列出实际数值,而非仅标注合格/不合格。您的质检团队可直接归档,无需重新测量。每笔订单为您节省数小时。

3. 同一工厂完成CNC加工+冲压+弹簧+散热器。 您的输送机滚筒可能需要CNC加工的轴、冲压端盖、用于张紧的压缩弹簧以及电机驱动用散热器。我们四种工艺全部在厂内完成。您只需对接一位工程师、一个发货口、一张发票。供应商越少,公差累积越少,延误越少。

这些零件的应用领域

CNC加工输送机滚筒不仅用于仓储物流,还应用于:

  • 食品加工生产线: 不锈钢滚筒,Ra 0.4表面粗糙度,可冲洗设计,无细菌藏匿缝隙。
  • 汽车装配: 用于承载发动机缸体的带式输送机的精密滚筒。在500 kg负载下保持对中精度。
  • 制药包装: 小直径滚筒(20 mm),配POM嵌件,运行安静、洁净。
  • 机场行李处理: 长滚筒(最长1500 mm),硬质阳极氧化表面,耐磨耐用。
  • 矿山及散料处理: 重型钢制滚筒,轴承座磨削加工,可满足24/7连续运行。
  • 印刷与造纸: 轻量化铝制滚筒,动平衡处理,适用于高速卷材输送。

我们还为OEM客户加工非标直径、键槽或螺纹端部的定制滚筒。如果您的输送机有特殊要求,我们按规格制造。

客户下单前常问的问题

问:你们的起订量是多少? 答:无起订量。我们可以加工一件原型用于验证,也可以加工100,000件用于批量生产。单价随数量下降,但装夹成本相同。对于小批量订单,我们将多个零件组合在一个夹具上加工,以降低您的成本。

问:你们如何保证公差和质量? 答:我们在CNC机床上使用在线探测。加工完成后,使用CMM三坐标测量仪(精度±0.002 mm)验证关键尺寸。每批次附完整检测报告。如果零件超差,我们返工或报废——绝不发货。

问:定制CNC加工的交期是多久? 答:原型:图纸确认后7天。批量生产:15-25天,视数量和材料而定。对于紧急订单,我们可以分批交付,首批20%在5天内发货。我们报出实际可行的交期并准时交付。

问:你们能提供材质证书吗? 答:可以。我们为所有金属材料提供钢厂质保书,包括化学成分和力学性能。对于航空航天或医疗应用,我们可提供含炉号和批次记录的完整可追溯性文件。

发送您的图纸

不要再猜测工厂能否保证您的公差。我们将在12小时内回复您——实盘报价,而非区间报价。请以PDF、STEP或IGES格式发送您的图纸。我们将审核材料、公差和数量,然后回复您价格和交期。

邮箱:sc@bquq.com WhatsApp:+86 13713157787

无起订量。无最小订单数量。只有中国制造的精密加工,发货前全部验证。您的图纸就是我们开始所需的唯一条件。

需要其他零件?我们同样在东莞工厂加工精密CNC加工门锁零件 | 中国定制制造


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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