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定制CNC加工滚花旋钮与手柄 | BQUQ精密制造

开篇您提供图纸,我们负责加工。您将收到经过验证、首次装配即契合的旋钮或手柄。我们是BQUQ,一家位于中国东莞的精密制造工厂。我们运营CNC生产线已有20年。每一件出厂的滚花旋钮或手柄,在包装前都会依据您的2D或3D文件进行核对。绝无猜测。公差:关键直径±0.01 mm交期:标准批次7–12天无起订量——1件或10,000件均可表面处理:按要求可达Ra 0.8 µm或更优材料:铝、不锈钢、黄铜或易切


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开篇

您提供图纸,我们负责加工。您将收到经过验证、首次装配即契合的旋钮或手柄。

我们是BQUQ,一家位于中国东莞的精密制造工厂。我们运营CNC生产线已有20年。每一件出厂的滚花旋钮或手柄,在包装前都会依据您的2D或3D文件进行核对。绝无猜测。

  • 公差:关键直径±0.01 mm
  • 交期:标准批次7–12天
  • 无起订量——1件或10,000件均可
  • 表面处理:按要求可达Ra 0.8 µm或更优
  • 材料:铝、不锈钢、黄铜或易切削钢

这是定制CNC加工,而非标准件采购。您掌控滚花节距、螺纹尺寸、倒角角度及表面处理工艺。

规格参数

参数数值
材料6061-T6 / 7075-T6铝、303/304/316不锈钢、C36000黄铜、1215/12L14钢
设备3轴及5轴CNC铣床、带动力刀塔的CNC车床、走心式车床
滚花直纹、斜纹或菱形花纹;节距0.5–1.5 mm;深度0.2–0.5 mm
螺纹公制(M3–M20)、UNC/UNF或定制;6H/6g精度等级
公差孔径及外径±0.01 mm;滚花外径±0.05 mm
表面处理机加工态、阳极氧化(本色/黑色)、钝化、镀镍或粉末喷涂
批量1–50,000件;无起订量
检测关键尺寸100%全检;每批次附CMM检测报告
交期原型7天,批量生产12天
原产地中国制造,东莞工厂

精密CNC加工机器人夹爪零件

我们采用硬质合金滚花刀具,避免材料撕裂。加工不锈钢时,我们降低主轴转速并提高冷却液压力。加工黄铜时,我们调整进给速率,防止滚花齿顶产生毛刺。

客户选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每根原材料棒材均有炉号。每批次均配有工单。如果零件在现场失效,我们可在一小时内追溯至对应机床、操作员及材料批次。您的货物将附带完整的追溯记录。

2. 每批次附检测报告。 我们不只是说"在公差范围内"。您将收到一份尺寸报告,包含每个关键特征的实际测量值——滚花外径、螺纹中径、同轴度及表面粗糙度。对于大批量订单,我们附上SPC控制图。这是标准服务,而非额外推销。

3. 同一工厂完成CNC+冲压+弹簧+散热器。 您的旋钮可能需要弹簧定位珠、冲压卡环或散热器嵌件。无需管理三个时区的三家供应商,您只需向我们发送一套图纸包。我们在同一厂区内协调各工序。更少的邮件往来、更少的物流延误、一张发票搞定。

应用领域

  • 测试与测量设备: 用于探头夹具和可调挡块的滚花拇指螺丝。滚花确保戴手套时也能牢固握持。
  • 工业控制面板: 旋转开关和电位器轴的手柄。我们严格控制孔径公差,确保旋钮压装后无晃动。
  • 医疗器械调节机构: 用于手术台和影像支架上扭矩限制刻度盘的小型滚花旋钮。我们采用316L不锈钢,并按ASTM A967标准进行钝化处理。
  • 航空航天地面支持设备: 检修面板和电缆张紧器的锁定手柄。阳极氧化铝保持低重量,菱形滚花在油污环境下防滑。
  • 汽车后市场: 换挡旋钮转接头和刹车杆调节器。我们精确匹配您的螺纹螺距,无需额外转接环。

客户下单前常问的问题

问:你们的起订量是多少? 答:无起订量。我们以10,000件订单相同的质量水平为您加工一件原型。唯一区别是单价——小批量含略高的设置成本。

问:你们如何保证公差和质量? 答:我们在CNC机床上使用在线测头探测。加工完成后,我们使用三坐标测量机检测关键尺寸。每批货物均附检测报告。如零件超出规格,我们免费更换——无需争论。

问:实际交期是多久? 答:原型7天发货。1,000件以上的批量订单12天发货。紧急需求可加急,单件48小时内发货,收取加急费。在您确认订单前,我们会给出确切日期。

问:你们提供材质证明吗? 答:提供。我们随货附上原材料钢厂质保书及我们自己的来料检验记录。对于航空航天或医疗应用,我们可提供完整的可追溯性文件。

发送您的图纸

别再比较通用目录零件了。将您的旋钮或手柄图纸发送给我们,我们将在12小时内给出明确报价——包括滚花成本、表面处理选项及实际交货日期。

将您的PDF或STEP文件发送至 sc@bquq.com WhatsApp:+86 13713157787

来自中国东莞的精密制造。无起订量。发货前质量验证。您的图纸是起点——其余交给我们。

需要其他零件?我们同样在东莞工厂加工精密CNC加工珠宝扣环与挂钩 | 中国定制制造


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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