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精密CNC加工医疗器械零件 钛合金 | BQUQ工厂

开篇您的图纸。我们的机床。您手中经过验证的零件。我们严格按照您的图纸加工钛合金医疗器械零件。不擅自解读,不走捷径。每一个尺寸在装箱前都会与您的CAD模型进行核对。我们是BQUQ,一家位于中国东莞的精密制造工厂。我们运营CNC生产线已有20年。医疗器械采购商将图纸交给我们,是因为我们能以合理的价格交付可重复、可批次追溯的零件。公差:关键特征±0.005 mm交期:原型7–15天,批量生产15–25天


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开篇

您的图纸。我们的机床。您手中经过验证的零件。

我们严格按照您的图纸加工钛合金医疗器械零件。不擅自解读,不走捷径。每一个尺寸在装箱前都会与您的CAD模型进行核对。

我们是BQUQ,一家位于中国东莞的精密制造工厂。我们运营CNC生产线已有20年。医疗器械采购商将图纸交给我们,是因为我们能以合理的价格交付可重复、可批次追溯的零件。

  • 公差:关键特征±0.005 mm
  • 交期:原型7–15天,批量生产15–25天
  • 无起订量:可订1件或100,000件
  • 材质证书:EN 10204 3.1,包含钢厂检测报告
  • 检测:每批次附完整CMM报告,免费提供

规格参数

参数数值
材料钛合金5级(Ti-6Al-4V)、23级(ELI)、2级、1级
设备五轴CNC铣床、瑞士型走心车床、CNC车削中心
最大零件尺寸400 mm x 300 mm x 250 mm(铣削),Ø50 mm x 300 mm(车削)
公差±0.005 mm(精加工),±0.01 mm(一般)
表面粗糙度加工态Ra 0.4 µm,抛光可达Ra 0.1 µm
螺纹M1.0及以上,内/外螺纹,滚压或切削
批量1件至100,000件以上
检测CMM三坐标测量仪、光学投影仪、表面粗糙度仪、手动量具
认证ISO 13485、ISO 9001,每批次附材质证书
交期原型7天,批量生产15–25天
物流DHL、FedEx、UPS、空运、海运

定制CNC铣削铝制支架

采购商将图纸交给我们的三大理由

1. 批次可追溯的质量。 每个零件都有唯一的序列号。我们在ERP系统中追踪材料炉号、机床操作员、刀具路径和检测结果。如果您的装配线上出现问题,我们可在几分钟内追溯到具体批次和机床。无需猜测。

2. 每批次附带检测报告。 您不必仅凭信任。我们随每次发货附上完整的检测报告。关键尺寸由CMM测量,报告提供实际数值,而非仅标注合格/不合格。零件到达前您即可获得数据。这省去了您对每批来料进行全检的麻烦。

3. 一家工厂完成CNC加工+冲压+弹簧+散热器。 您的医疗器械可能需要机加工的钛合金外壳、冲压支架、压缩弹簧和散热器。大多数供应商需要您协调四家工厂。我们在一栋厂房内全部完成。供应商更少,物流延误更少,一张发票即可。您只需与一位了解整个组件的工程师沟通。

这些零件的应用领域

钛合金是可植入和外科手术器械的默认材料。它具有生物相容性、耐腐蚀性和高强度。我们的客户加工的零件包括:

  • 手术器械 – 剪刀、钳子、牵开器、钻套。钛合金使其轻便且MRI安全。
  • 骨科植入物 – 骨螺钉、接骨板、脊柱棒和固定针。23级ELI是我们在此领域最常用的材料。
  • 牙科组件 – 基台、愈合帽和种植体驱动器。小零件、严公差、镜面抛光。
  • 内窥镜工具 – 细长轴和关节机构。瑞士型走心车床擅长加工此类零件。
  • 诊断设备 – 便携式监护仪、探头和手持扫描仪的外壳。这些零件既需要精度,也需要外观光洁度。

如果您的零件接触人体组织或植入体内,我们会格外小心处理。洁净加工,无毛刺,无污染。我们使用医用级切削液,并在放大镜下进行检验。

采购商下单前常问的问题

问:你们真的没有起订量吗? 是的。我们可以加工一件原型供您验证,也可以生产100,000件批量订单。单价随数量下降,但质量标准不变。首单也不收取设置费。

问:你们如何保证钛合金±0.005 mm的公差? 钛合金具有弹性且导热性差。因此我们使用刚性五轴机床、优化几何角度的硬质合金刀具和全淹没冷却。我们还在CAM程序中补偿刀具磨损。加工后,我们使用CMM验证并附上报告。如果我们无法达到您的公差,我们会在您下单前告知。

问:定制零件的交期是多久? 原型:图纸确认后7天。批量生产:15–25天,取决于数量和表面处理要求。我们通过DHL或FedEx快递发货,零件出厂后3–5天内即可送达您手中。紧急订单可加急处理,收取少量费用。

问:你们能提供材质证书吗? 可以。每批钛合金都附带钢厂检测报告(EN 10204 3.1),如有需要还可提供化学成分分析。对于植入级零件,我们还可提供生物相容性文件和原材料炉号追溯。

发送您的图纸

不要再比较中间商的报价了。直接与加工您零件的工厂沟通。

将您的2D图纸或3D STEP文件发送给我们。我们将审查几何形状,提出可制造性改进建议,并在12小时内给出明确报价。无隐藏成本,无意外。

邮箱: sc@bquq.com WhatsApp: +86 13713157787

精密制造,中国制造,无起订量。您的图纸是起点。让我们向您展示一家拥有20年历史的工厂能做到什么。

需要其他零件?我们同样在东莞工厂加工定制CNC加工机器人末端执行器 | 中国精密制造


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参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

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