产品

定制CNC夹头卡盘 自动车床内涨精密加工 中国制造

开篇我们根据您的图纸加工内涨夹头卡盘,而非对库存品进行修改适配。我们从原材料棒料或您的锻件开始,进行切割、磨削和检验。每一件卡盘在离开我们东莞工厂之前,都会经过同心度和夹紧力的验证。概览: 关键直径公差±0.005 mm。标准尺寸交期15个工作日。无起订量——一件或一千件均可。每批次均附材质证明。规格参数参数数值可选材料65Mn弹簧钢、9CrWMn、40CrMo、SUS420、S136硬度(热处理


分享此产品


获取报价

产品详情

开篇

我们根据您的图纸加工内涨夹头卡盘,而非对库存品进行修改适配。我们从原材料棒料或您的锻件开始,进行切割、磨削和检验。每一件卡盘在离开我们东莞工厂之前,都会经过同心度和夹紧力的验证。

概览: 关键直径公差±0.005 mm。标准尺寸交期15个工作日。无起订量——一件或一千件均可。每批次均附材质证明。

规格参数

参数数值
可选材料65Mn弹簧钢、9CrWMn、40CrMo、SUS420、S136
硬度(热处理后)HRC 45–52(弹簧钢),HRC 48–55(工具钢)
关键公差夹持直径±0.005 mm,锥角±0.01 mm
表面粗糙度夹持面Ra 0.4 µm,其余部位Ra 0.8 µm
同心度(TIR)端部≤0.01 mm,距端部50 mm处≤0.02 mm
夹持范围标准Ø3 mm至Ø120 mm,更大尺寸可定制
扩张范围每侧0.1 mm至0.3 mm(取决于槽型设计)
使用设备CNC车床、外圆磨床、线切割、坐标磨床
热处理真空淬火+回火,可选渗氮处理
批量1至10,000件
检验关键特征100%尺寸检测,每批次附CMM报告
交期样件15个工作日,批量生产20–25个工作日

定制CNC弹簧夹头 46型圆孔自动车床夹头

买家选择向我们发送图纸的三个理由

1. 批次可追溯的质量。 每批产品都有唯一的热处理炉号和工单号。如果您的装配线上出现问题,我们可以精确追溯到对应的机器、操作人员和材料批次。无需猜测。

2. 每批次附检测报告。 每次发货都会附带完整的尺寸检测报告。锥角、槽宽、硬度值、同心度——全部经过测量并记录。没有报告我们不会发货。您的来料质检人员几分钟即可完成验证,而不是几个小时。

3. 一家工厂完成CNC加工+冲压+弹簧+散热器。 夹头卡盘不是您主轴组件中的唯一零件。我们还制造卡盘内部的弹簧、执行器的冲压件以及电机驱动器上的散热器。一张采购订单、一个发货点、一个质量标准。供应商更少,延误更少。

这些零件的应用场景

内涨夹头卡盘是工件夹持装置。它们夹持零件的内径,以便您加工外径。典型应用包括:

  • 自动车床主轴,用于大批量车削衬套、销钉和套筒。卡盘夹持内孔,车床切削外径和螺纹。
  • 齿轮制造——通过预加工的内孔夹持齿轮毛坯,进行滚齿或插齿。
  • 磨削加工,当您需要加工与现有内孔同心的外径时。我们的卡盘将内孔同心度控制在0.01 mm TIR以内。
  • 平衡机,用于转子和电枢。涨紧卡盘将零件定心在其真实轴线上,而非粗糙表面上。
  • 机器人装配单元,气动或液压执行器控制卡盘的张开与闭合,用于零件的抓取和放置。

我们的大多数客户来自汽车、电机和液压元件制造行业。他们全天候运转,无法承受卡盘打滑或一个月就磨损的情况。

买家在下单前常问的问题

问:你们的起订量是多少? 答:无起订量。我们可以制作一件样品供测试,也可以进行批量生产。单件产品的单价较高,因为装夹调试时间占主导,但我们不会拒绝小订单。

问:你们如何保证公差和质量? 答:所有关键表面均在热处理后进行磨削加工。锥角使用正弦规和千分表测量。同心度在精密芯轴上检测。每批次随货附CMM报告。如果零件超出规格,我们免费更换。

问:你们的交期是多久? 答:图纸确认后,标准尺寸15个工作日。对于复杂多槽设计或特殊材料,请预留20–25个工作日。紧急订单可加急至10天,视设备可用情况而定。

问:你们提供材质证明吗? 答:提供。我们随货附上原材料钢厂证明和我们自己的热处理报告。对于航空航天或医疗应用,我们可以提供完整的可追溯性文件,包括化学成分和硬度曲线。

发送您的图纸

请通过电子邮件发送PDF或STEP文件。我们会检查设计的可制造性——槽宽、扩张范围和壁厚。您在12小时内即可获得确定的报价,而非模糊的估算。

邮箱: sc@bquq.com WhatsApp: +86 13713157787

精密制造是我们唯一的事业。定制CNC夹头卡盘,中国制造,无起订量,附真实检测数据。发送图纸,剩下的交给我们。

需要其他零件?我们同样在东莞工厂加工定制CNC夹头卡盘 自动车床42方孔弹簧夹头


相关产品

参数

参数能力范围
材料AL6061/7075, SUS303/304/316, 45#钢, T2铜, H59黄铜, POM, PEEK, 尼龙
公差±0.005mm标准,±0.003mm可按需定制
设备3/4/5轴CNC, 车铣复合, 瑞士型车床
表面处理阳极氧化, 镀镍, 镀锌, 钝化, 喷砂, 抛光
尺寸范围最大400 x 300 x 200 mm
打样72小时,样品无最小起订量
检测每批次提供完整报告,可按需提供CMM数据

联系我们报价
获取报价
我们使用cookie来改善您的在线体验。继续浏览本网站即表示您同意我们使用cookie

Cookies

Please read our Terms and Conditions and this Policy before accessing or using our Services. If you cannot agree with this Policy or the Terms and Conditions, please do not access or use our Services. If you are located in a jurisdiction outside the European Economic Area, by using our Services, you accept the Terms and Conditions and accept our privacy practices described in this Policy.
We may modify this Policy at any time, without prior notice, and changes may apply to any Personal Information we already hold about you, as well as any new Personal Information collected after the Policy is modified. If we make changes, we will notify you by revising the date at the top of this Policy. We will provide you with advanced notice if we make any material changes to how we collect, use or disclose your Personal Information that impact your rights under this Policy. If you are located in a jurisdiction other than the European Economic Area, the United Kingdom or Switzerland (collectively “European Countries”), your continued access or use of our Services after receiving the notice of changes, constitutes your acknowledgement that you accept the updated Policy. In addition, we may provide you with real time disclosures or additional information about the Personal Information handling practices of specific parts of our Services. Such notices may supplement this Policy or provide you with additional choices about how we process your Personal Information.


Cookies

Cookies are small text files stored on your device when you access most Websites on the internet or open certain emails. Among other things, Cookies allow a Website to recognize your device and remember if you've been to the Website before. Examples of information collected by Cookies include your browser type and the address of the Website from which you arrived at our Website as well as IP address and clickstream behavior (that is the pages you view and the links you click).We use the term cookie to refer to Cookies and technologies that perform a similar function to Cookies (e.g., tags, pixels, web beacons, etc.). Cookies can be read by the originating Website on each subsequent visit and by any other Website that recognizes the cookie. The Website uses Cookies in order to make the Website easier to use, to support a better user experience, including the provision of information and functionality to you, as well as to provide us with information about how the Website is used so that we can make sure it is as up to date, relevant, and error free as we can. Cookies on the Website We use Cookies to personalize your experience when you visit the Site, uniquely identify your computer for security purposes, and enable us and our third-party service providers to serve ads on our behalf across the internet.

We classify Cookies in the following categories:
 ●  Strictly Necessary Cookies
 ●  Performance Cookies
 ●  Functional Cookies
 ●  Targeting Cookies


Cookie List
A cookie is a small piece of data (text file) that a website – when visited by a user – asks your browser to store on your device in order to remember information about you, such as your language preference or login information. Those cookies are set by us and called first-party cookies. We also use third-party cookies – which are cookies from a domain different than the domain of the website you are visiting – for our advertising and marketing efforts. More specifically, we use cookies and other tracking technologies for the following purposes:

Strictly Necessary Cookies
These cookies are necessary for the website to function and cannot be switched off in our systems. They are usually only set in response to actions made by you which amount to a request for services, such as setting your privacy preferences, logging in or filling in forms. You can set your browser to block or alert you about these cookies, but some parts of the site will not then work. These cookies do not store any personally identifiable information.

Functional Cookies
These cookies enable the website to provide enhanced functionality and personalisation. They may be set by us or by third party providers whose services we have added to our pages. If you do not allow these cookies then some or all of these services may not function properly.

Performance Cookies
These cookies allow us to count visits and traffic sources so we can measure and improve the performance of our site. They help us to know which pages are the most and least popular and see how visitors move around the site. All information these cookies collect is aggregated and therefore anonymous. If you do not allow these cookies we will not know when you have visited our site, and will not be able to monitor its performance.

Targeting Cookies
These cookies may be set through our site by our advertising partners. They may be used by those companies to build a profile of your interests and show you relevant adverts on other sites. They do not store directly personal information, but are based on uniquely identifying your browser and internet device. If you do not allow these cookies, you will experience less targeted advertising.

How To Turn Off Cookies
You can choose to restrict or block Cookies through your browser settings at any time. Please note that certain Cookies may be set as soon as you visit the Website, but you can remove them using your browser settings. However, please be aware that restricting or blocking Cookies set on the Website may impact the functionality or performance of the Website or prevent you from using certain services provided through the Website. It will also affect our ability to update the Website to cater for user preferences and improve performance. Cookies within Mobile Applications

We only use Strictly Necessary Cookies on our mobile applications. These Cookies are critical to the functionality of our applications, so if you block or delete these Cookies you may not be able to use the application. These Cookies are not shared with any other application on your mobile device. We never use the Cookies from the mobile application to store personal information about you.

If you have questions or concerns regarding any information in this Privacy Policy, please contact us by email at . You can also contact us via our customer service at our Site.